FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Removal and Replacement












REMOVAL AND INSTALLATION

Removal Service Points
[A] Power Steering Pump Removal
Remove the power steering pump from the bracket with the hose attached.

NOTE: Place the removed power steering pump in a place where it will not be a hindrance when removing and installing the engine assembly, and tie it with a cord.

[B] A/C Compressor Removal
Disconnect the A/C compressor connector and remove the compressor from the compressor bracket with the hose still attached.

NOTE: Place the removed A/C compressor in a place where it will not be a hindrance when removing and installing the engine assembly, and tie it with a cord.

CAUTION: Do not bend the joint between the A/C hose and the A/C pipe by force.

[C] Engine Mount Bracket Assembly Removal
1. Support the engine with a garage jack.
2. Remove the special tools (MZ203827 and MB991453) which was attached when the transaxle assembly was removed.





3. Hold the engine assembly with the special tool (MB991683) and chain block or similar tool.
4. Place a garage jack against the engine oil pan with a piece of wood in between, jack up the engine so that the weight of the engine is no longer being applied to the engine mount bracket, and then remove the engine mount bracket.

[D] Engine Assembly Removal
After checking that all cables, hoses and harness connectors, etc., are disconnected from the engine, lift the chain block slowly to remove the engine assembly upward from the engine compartment.

Installation Service Points
]A[ Engine Assembly Installation
Install the engine assembly while checking that the cables. hoses, and harness connectors are not clamped.

]B[ Engine Mount Bracket Assembly Installation
1. Place a garage jack against the engine oil pan with a piece of wood in between, and install the engine mount bracket while adjusting the position of the engine.
2. Support the engine with the garage jack.
3. Remove the special tool (MB991683) and chain block.





4. Support the engine assembly with the special tools (MZ203827 and MB991453).





5. Align the notches on the stopper with the engine mount bracket with the arrow mark facing toward the shown direction. Then install the stopper.

]C[ High-Pressure Fuel Hose Connection
When connecting the high-pressure fuel hose to the fuel rail, apply a small amount of clean engine oil to the hose union and then insert, being careful not to damage the O-ring.

CAUTION: Do not let engine oil get into the fuel rail.