FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Liftgate Window Glass: Service and Repair




REMOVAL AND INSTALLATION

REMOVAL SERVICE POINT

[A] LIFTGATE GLASS REMOVAL

Remove the same way as the windshield.

INSTALLATION SERVICE POINTS




]A[ DUAL-LOCK FASTENER INSTALLATION

After making sure that there are no bends or raised sections in the dual-lock fasteners, attach the dual-lock fasteners to the notches in the body as shown in the illustration.




]B[ LIFT GATE MOLDING INSTALLATION
Apply specified double-sided tape to the glass in the places shown in the illustration, and then install the lift gate molding.
Specified adhesive tape:
3M ATD Part No.6382 or equivalent




]C[ LIFTGATE GLASS INSTALLATION
1. Soak a sponge in the primer, and apply evenly to the glass and the body in the places shown in the illustration.
Specified primer:
3M ATD Part No.8608 Super Fast Urethane Primer or equivalent

CAUTION:
1. Apply the primer evenly around the entire circumference, because it strengthens the adhesive. Otherwise, a too thick application will cause lowering of the adhesive strength.
2. Do not touch the coated surface.

2. After applying the primer, let it dry for 3 to 30 minutes.




3. Within 30 minutes after applying the primer, use a sealant gun to apply the adhesive evenly over the adhesion surface of the vehicle body.
Specified adhesive:
3M ATD Part No.8609 Super Fast Urethane or equivalent

NOTE: Cut the nozzle tip of the sealant gun into a V shape to facilitate adhesive application.

4. After aligning the mating marks, press the glass gently and evenly so that it adheres completely.
5. After completion of this operation (after installing the glass), place it somewhere where it will not be disturbed, until the adhesive sets.

CAUTION: When using an infrared lamp or other means for quicker hardening, keep the surface temperature 60° C (140° F) or lower.

6. After attaching the glass to the body, let it stand for 30 minutes or more, and then test for water leakage.

CAUTION:
1. If moving the vehicle, it should be done gently.
2. When testing for water leakage, do not pinch the end of the hose to spray the water.