Transfer Case Disassembly and Reassembly

TRANSFER CASE DISASSEMBLY AND REASSEMBLY




Disassembly Service Point








Taper Roller Bearings Removal

Reassembly Service Points

>A< Taper Roller Bearing Installation

>B< Drive Bevel Gear Installation

1. Install the drive bevel gear to the drive bevel gear shaft with their matching marks in alignment.

>C< Oil Seal Installation

>D< Drive Bevel Gear Shaft Installation

1. Install the drive bevel gear shaft to the transfer case and align the matching mark on the transfer case with that on the drive bevel gear shaft.

>E< Spacer Selection





1. Use the existing spacer to assemble the transfer case.
2. Using the special tool, check that the bevel gear rotating drive torque is within standard range.

Standard value: 1.7 - 2.5 Nm (1.23 - 1.81 ft. lbs.)

3. If the rotating drive torque is outside of the standard range, adjust using adjusting spacers.

NOTE: For adjustment, use two spacers of which thickness is as close as possible to each other.