FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Starter Motor: Adjustments




1. Disconnect wire from M-terminal of magnetic switch.
2. Connect a 12V battery between S-terminal and M-terminal.
3. Set the switch to "ON", and pinion will move out.


CAUTION: This test must be performed quickly (in less than 10 seconds) to prevent coil from burning.


Pinion Gap Adjustment:




4. Check pinion to stopper clearance (pinion gap) with a feeler gauge.
Standard value: 0.5-2.0 mm (0.020-079 in.)

Pinion Gap Adjustment:




5. If pinion gap is out of specification, adjust by adding or removing gaskets between magnetic switch and front bracket.