FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Exhaust Pipe: Service and Repair

<2.0L ENGINE (NON-TURBO)>






Removal
Pre-removal Operation:
- Under cover Removal.

Follow removal steps outlined in illustration.

Removal Service Point





[A] Heated Oxygen Sensor /Heated Oxygen Sensor Disconnection.
For 2.0L Engine (Non-turbo), the exhaust manifold threads must be cleaned with an 18 mm (0.7 inch) x 1.5 + 6E tap after the heated oxygen sensor has been disconnected.

Installation
Installation in reverse order as removal.

Installation Service Point
]A[ Heated Oxygen Sensor /Heated Oxygen Sensor Connection.
If reusing the original sensor, coat the sensor threads with an antiseize compound such as Loctite 771-64 or equivalent. New sensors have compound on the threads and do not require an additional coating.

Post-installation Operation:
- Under cover Installation.

<2.0L ENGINE (TURBO)-FWD>






Removal
Pre-removal Operation:
- Under Cover Removal.

Follow removal steps outlined in illustration.

Removal Service Point





[A] Heated Oxygen Sensor /Heated Oxygen Sensor Disconnection.
For 2.0L Engine (Non-turbo), the exhaust manifold threads must be cleaned with an 18 mm (0.7 inch) x 1.5 + 6E tap after the heated oxygen sensor has been disconnected.

Installation
Installation in reverse order as removal.

Installation Service Point
]A[ Heated Oxygen Sensor /Heated Oxygen Sensor Connection.
If reusing the original sensor, coat the sensor threads with an antiseize compound such as Loctite 771-64 or equivalent. New sensors have compound on the threads and do not require an additional coating.

Post-installation Operation:
- Under Cove Installtion.

<2.0L ENGINE (TURBO)-AWD>






Removal
Pre-removal Operation:
- Under Cover Removal.

Removal Service Point
[A] Heated Oxygen Sensor /Heated Oxygen Sensor Disconnection.
For 2.0L Engine (Non-turbo), the exhaust manifold threads must be cleaned with an 18 mm (0.7 inch) x 1.5 + BE tap after the heated oxygen sensor has been disconnected.

Installation
Installation in reverse order as removal.

Installation Service Point





]A[ Heated Oxygen Sensor /Heated Oxygen Sensor Connection.
If reusing the original sensor, coat the sensor threads with an antiseize compound such as Loctite 771-64 or equivalent. New sensors have compound on the threads and do not require an additional coating.

Post-installation Operation:
- Under Cover Installation.

<2.4L ENGINE - VEHICLES FOR FEDERAL>






Removal
Pre-removal Operation:
- Under Cover Removal.

Removal Service Point
[A] Heated Oxygen Sensor / Heated Oxygen Sensor Disconnection.
For 2.0L Engine (Non-turbo), the exhaust manifold threads must be cleaned with an 18 mm (0.7 inch) x 1.5 + BE tap after the heated oxygen sensor has been disconnected.

Installation
Installation in reverse order as removal.

Installation Service Point





]A[ Heated Oxygen Sensor /Heated Oxygen Sensor Connection.
If reusing the original sensor, coat the sensor threads with an antiseize compound such as Loctite 771 - 64 or equivalent. New sensors have compound on the threads and do not require an additional coating.

Post-installation Operation:
- Under Cover Installation.

<2.4L ENGINE - VEHICLES FOR CALIFORNIA>






Removal
Pre-removal Operation:
- Under Cover Removal.

Removal Service Point





[A] Heated Oxygen Sensor /Heated Oxygen Sensor Disconnection.
For 2.0L Engine (Non-turbo), the exhaust manifold threads must be cleaned with an 18 mm (0.7 inch) x 1.5 + BE tap after the heated oxygen sensor has been disconnected.

Installation
Installation in reverse order as removal.

Installation Service Point
]A[ Heated Oxygen Sensor /Heated Oxygen Sensor Connection.
If reusing the original sensor, coat the sensor threads with an antiseize compound such as Loctite 771-64 or equivalent. New sensors have compound on the threads and do not require an additional coating.

Post-installation Operation:
- Under Cover Installation.