Hydraulic Assembly: Service and Repair

REMOVAL
Pre-removal Operation:
- Brake Fluid Draining.
- Splash Shield (L.H.) Removal.
- Headlight Assembly (L.H.) Removal.
- Air Cleaner Assembly Removal <2.0L Engine (Non-turbo)>.
- Engine Control Module (ECM) Removal <2.0L Engine (Non-turbo)>.
- Relay Box Bracket Removal <2.0L Engine (Non-turbo)>.
- Power Steering Oil Reservoir Mounting Bolts Removal <2.0L Engine (Turbo) and 2.4L Engine>.
- Power Steering Pressure Pipe and Return Pipe Clamp Mounting Bolts Removal <2.0L Engine (Turbo) and 2.4L Engine>.

Follow removal steps outlined in illustration.

Removal Service Point





Harness Connector Removal.
Pull the pusher in the direction of the arrow to remove the connector.

Hydraulic Unit Assembly Removal.

CAUTION:
1. The hydraulic unit assembly is heavy, and so care should be taken when removing it.
2. The hydraulic unit assembly is not to be disassembled; its nuts and bolts must not be loosened.
3. The hydraulic unit assembly must not be dropped or otherwise subjected to impact shocks.
4. The hydraulic unit assembly must not be turned upside down or laid on its side.

INSTALLATION
Installation in reverse order as removal.

Installation Service Point

>A< Brake Pipe Connection.
Connect the pipes to the hydraulic unit assembly as shown in the illustration.
1. To the proportioning valve (RH Rear).
2. To the proportioning valve (LH Rear).
3. From the master cylinder (primary).
4. From the master cylinder (secondary).
5. To the front brake (RH).
6. To the front brake (LH).

Post-installation Operation:
- Power Steering Pressure Pipe and Return Pipe.
- Clamp Mounting Bolts Installation <2.0L Engine (Turbo) and 2.4L Engine>.
- Power Steering Oil Reservoir Mounting Bolts Installation <2.0L Engine (Turbo) and 2.4L Engine>.
- Relay Box Bracket Installation <2.0L Engine (Non-Turbo)>.
- Engine Control Module (ECM) Installation <2.0L Engine (Non-turbo)>.
- Air Cleaner Assembly Installation <2.0L Engine (Non-Turbo)>.
- Headlight Assembly (L.H.) Installation.
- Splash Shield (L.H.) Installation.
- Brake Fluid Supplying.
- Brake Lines Bleeding.
- Hydraulic Unit Check.