FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

End Clutch





DISASSEMBLY
Follow disassembly steps outlined in illustration.

NOTE: Disassembly service points as follows:





A. End clutch piston removal. (9)
Remove the piston. If it is hard to remove, place the retainer on the workbench with piston side down and blow air through the oil passage in the back of retainer.

ASSEMBLY
Assembly in reverse order as Disassembly.

NOTE: Assembly service points as follows:





A. Snap ring installation. (6)
Fit a new snap ring to the Guide of the special tool, and install it to the retainer. Be sure to fit snap ring to the lowest possible portion of the Guide.
Put the Installer over the Guide and use a press to install the snap ring in the groove. If the snap ring is installed in the groove, stop using the press. Do not use the press more than necessary. Further, be sure not to support the portion (center protruded portion) marked with arrows in the illustration.





B. Snap ring selection. (2)
Check clearance between the snap ring and clutch reaction plate. To check the clearance, hold entire circumference of the clutch reaction plate down with 50 N (11 lbs.) force. If clearance is out of standard value, select a snap ring to obtain the standard value.
Standard value: 0.60-0.85 mm (.0236-.0335 inch)