FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Manual Transaxle





DISASSEMBLY
Follow disassembly steps outlined in illustration.

ASSEMBLY
Assembly in reverse order as Disassembly.

NOTE: Assembly service points as follows:





A. Oil seal installation. (8)





B. Spacer selection. (3 & 7)
1. Use the existing spacer to assemble the transfer case.
2. Using the special tool, check that the bevel gear rotating drive torque is within the standard value.
Standard value: 1.7-2.5 Nm (1.23-1.81 ft. lbs.)
3. If the rotating drive torque is outside of the standard value, adjust using adjusting spacers.

NOTE: For adjustment, use two spacers of which thickness is as close as possible to each other.

C. O-Ring installation. (2)

CAUTION: Apply transmission oil to the O-ring before installation.