FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Hydraulic Assembly: Service and Repair



REMOVAL
1. Drain the brake fluid and remove the LH splash shield.
2. Remove the LH headlight assembly.
3. Remove the power steering oil reservoir mounting bolts.
4. Remove the power steering pressure (supply) pipe and return pipe clamp mounting bolts.

Hydraulic Unit Assembly:





5. Remove the brake pipe connection and the harness connector.
6. Remove the Hydraulic Unit (HU) assembly.
7. Remove the HU and the bracket.

INSTALLATION

- Reverse removal procedure to install, connecting the pipes to the hydraulic unit as shown in the illustration.

Brake Pipe Connection:





1. HU to front brake (LH).
2. HU to rear brake (RH).
3. HU to front brake (RH).
4. HU to rear brake (LH).
5. HU to master cylinder (Secondary).
6. HU to master cylinder (Primary).

CAUTION:
1. The HU is heavy, and so care should be taken when removing it.
2. The HU is not to be disassembled; its nuts and bolts must not be loosened.
3. The HU must not be dropped or otherwise subjected to impact shocks.
4. The HU must not be turned upside down or laid on its side.