Removal and Installation

REMOVAL AND INSTALLATION





REMOVAL SERVICE POINTS
Compressor Drive Belt Removal
(1) Loosen nut "A" for holding the tension pulley.
(2) Loosen bolt "B" for adjustment.
(3) Loosen the power steering oil pump fixing bolt.
(4) Remove the compressor drive belt.

Compressor Removal
When doing this work, be careful not to spill the compressor oil.

INSPECTION
- Checking for heat damage of the tension pulley.
- Check for excessive play or deflection of the tension pulley.
- Check for unusual wear. of the tension pulley.
- Check for hardening of the compressor drive belt.
- Check for unusual wear or abrasion of the compressor drive belt.

INSTALLATION SERVICE POINTS

Compressor Installation
If a new compressor is installed, first adjust the amount of oil according to the procedures described below, and then install the compressor.
(1) Measure the amount {X cm3 (x fl.oz.)} of oil within the removed compressor.
(2) Wipe away (from the new compressor) the amount of oil calculated according to the following formula, and then install then new compressor.

New compressor oil amount
100 cm3 - X cm3 = Y cm3
(3.4 fl.oz. - x fl.oz. = y fl.oz.)

NOTE
(1) Y cm3 (y fl.oz.) indicates the amount of oil in the refrigerant line, the condenser, the evaporator etc.
(2) When replacing the following parts as well as the compressor, subtract the rated oil amount of the each part from Y cm3 (Y fl.oz.) and discharge from the new compressor.

Quantity
Evaporator: 40 cm3 (1.35 fl.oz..)
Condenser: 40, cm3 (1.35 fl.oz..)
Suction hose: 10 cm3 (.34 fl.oz..)
Receiver: 10 cm3 (.34 fl.oz..)