Removal and Replacement

Pre-removal Operation
1. Fuel line pressure releasing.
2. Hood removal.
3. Engine coolant draining.
4. Transaxle assembly removal.
5. Radiator removal.
6. Under cover removal.

Engine View 1 Of 4:

Removal Steps
1. A/C compressor connector.
2. Power steering pressure switch connector.
3. Heated oxygen sensor connector.
4. Engine coolant temperature gauge unit connector.
5. Engine coolant temperature sensor connector.
6. MAP sensor connector.
7. Intake air temperature sensor connector.
8. Remove the power steering pump from the bracket with the hose still attached.

Note: Place the removed power steering pump in a place where it will not be a hindrance when removing and installing the engine assembly, and tie it with a cord.

9. Disconnect the A/C compressor connector and remove the compressor from the compressor bracket with the hose still attached.

Note: Place the removed A/C compressor in a place where it will not be a hindrance when removing and installing the engine assembly, and tie it with a cord.

Caution: Do not bend the joint between the A/C hose and the A/C pipe by force.

Engine View 2 Of 4:

10. Accelerator cable connection.
11. Throttle position sensor connector.
12. Idle air control motor connector.
13. Vehicle speed sensor connector [M/T].
14. Injector harness connector.
15. Generator harness connector.
16. Ignition coil connector.
17. Camshaft position sensor connector.
18. EGR solenoid valve connector.
19. Generator connector.
20. Crankshaft position sensor connector.
21. Knock sensor connector.
22. Oil pressure switch connector.

Engine View 3 Of 4:

23. Heater hose connection.
24. High pressure fuel hose connection.
25. Fuel return hose connection.
26. Purge air hose connection.
27. Brake booster vacuum hose connection.

Engine View 4 Of 4:

28. Front exhaust pipe connection.
29. Front exhaust pipe gasket.

Lifting Engine:

30. Engine mount bracket removal:
a. Support the engine with a garage jack.
b. Remove the special tool which was attached when the transaxle assembly was removed.
c. Hold the engine assembly with a chain block or similar tool.
d. Place a garage jack against the engine oil pan with a piece of wood in between, jack up the engine so that the weight of the engine is no longer being applied to the engine mount bracket, and then remove the engine mount bracket.
31. After checking that all cables, hoses and harness connectors, etc., are disconnected from the engine, lift the chain block slowly to remove the engine assembly upward from the engine compartment.

Installation Steps:
1. Install the engine assembly while checking that the cables, hoses, and harness connectors are not clamped.
2. Engine mount bracket installation:
a. Place a garage jack against the engine oil pan with a piece of wood in between, and install the engine mount bracket while adjusting the position of the engine.
b. Support the engine with the garage jack.
c. Remove the chain block and support the engine assembly with the special tool.
3. Front exhaust pipe gasket.
4. Front exhaust pipe connection.
5. Brake booster vacuum hose connection.
6. Purge air hose connection.
7. Fuel return hose connection.

Hose Union:

8. When connecting the high pressure fuel hose to the fuel rail, apply a small amount of clean engine oil to the hose union, and then insert, being careful not to damage the 0-ring.

Caution: Do not let the engine oil get into the fuel rail.

9. Heater hose connection.
10. Oil pressure switch connector.
11. Knock sensor connector.
12. Crankshaft position sensor connector.
13. Generator connector.
14. EGR solenoid valve connector.
15. Camshaft position sensor connector.
16. Ignition coil connector.
17. Generator harness connector.
18. Injector harness connector.
19. Vehicle speed sensor connector [M/T].
20. Idle air control motor connector.
21. Throttle position sensor connector.
22. Accelerator cable connection.
23. A/C compressor connection.
24. Power steering pump connection.
25. Intake air temperature sensor connector.
26. MAP sensor connector.
27. Engine coolant temperature sensor connector.
28. Engine coolant temperature gauge unit connector.
29. Heated oxygen sensor connector.
30. Power steering pressure switch connector.
31. A/C compressor connector.

Post-installation Operation
1. Radiator installation.
2. Transaxle assembly installation.
3. Engine coolant supplying.
4. Hood installation.
5. Accelerator cable adjustment.
6. Under cover installation.
7 Drive belt tension adjustment (Power Steering and A/C).