Transfer Case Adapter - Four Wheel Drive

TRANSFER CASE ADAPTER - 4WD DISASSEMBLY AND REASSEMBLY





DISASSEMBLY SERVICE POINTS

A. LOCKNUT REMOVAL





(1) Unlock the lock nut. (Straighten the bent nut.)








(2) Holding the driven bevel gear in a vice and using the special tool, remove the lock nut.

REASSEMBLY SERVICE POINTS

A. SPACER SELECTION
(1) Use the existing spacer to assemble the transfer case adapter.





(2) Using the special tool, check that the bevel gear rotating drive torque is within standard range.

Standard value:
1.0 - 1.7 Nm (0.72-1.23 ft.lbs.)

(3) If the rotating drive torque is outside of the standard range, adjust using adjusting spacers.





B. TAPER ROLLER BEARING INSTALLATION

C. LOCK NUT INSTALLATION








(1) Holding the driven bevel gear in a vice and using the special tool, tighten the lock nut to specified torque.





(2) Lock the lock nut at two positions.