5th-Speed Synchronizer

5TH SPEED SYNCHRONIZER <5-speed Model Only>

DISASSEMBLY AND REASSEMBLY

INSPECTION

SYNCHRONIZER SLEEVE AND HUB
(1) Combine the synchronizer sleeve and hub and check that they slide smoothly.





(2) Check that the sleeve is free from damage at its inside front and rear ends.
(3) Check for wear of the hub front end (surface in contact with the 5th speed gear).

CAUTION: When replacing, replace the synchronizer hub and sleeve as a set.

SYNCHRONIZER KEY AND SPRING





(1) Check for wear of the synchronizer key center protrusion.
(2) Check the spring for weakness, deformation and breakage.

REASSEMBLY SERVICE POINTS





A. SYNCHRONIZER HUB / SYNCHRONIZER SLEEVE INSTALLATION





B. SYNCHRONIZER KEY INSTALLATION

C. SYNCHRONIZER SPRING INSTALLATION








(1) When installing the synchronizer springs, be sure to position each spring with respect to the keys as illustrated.