FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Air Door: Service and Repair




REMOVAL AND INSTALLATION




REMOVAL SERVICE POINT
CLIP REMOVAL
1. Use a Phillips-head screwdriver to push inward the pin (at the center of the clip) to a depth of about 2 mm (0.08 in.).
2. Pull the clip outward to remove it.

CAUTION: Do not push the pin inward more than necessary be- cause it may damage the grommet or the pin may fall in, if pushed too far.

INSTALLATION SERVICE POINTS

>A< COOLING UNIT INSTALLATION
When replacing the cooling unit with new one, refill the evaporator with a specified amount of compressor oil.

Compressor oil: ND-OIL 8
Quantity: 40 cubic cm (1.35 fl.oz.)




>B< CLIP INSTALLATION
1. With the pin pulled out, insert the clip into the hole.
2. Push the pin inward until the pin's head is flush with the grommet.




DISASSEMBLY AND REASSEMBLY




DISASSEMBLY SERVICE POINT
CLIP REMOVAL
Remove the clips with a flat-tipped screwdriver covered with a shop towel to prevent damage to case surfaces.




INSPECTION
FIN THERMO SENSOR RESISTANCE CHECK
When the resistance value between the sensor terminals is measured under two or more temperature conditions, the resistance value should be close to the values shown in the graph.

NOTE: The temperature conditions when testing should not exceed the range of the characteristic curve in the graph.