Disassembly and Assembly

Fig. 2 Transfer Assembly:

Fig. 3 Drive Bevel Gear:

Fig. 4 Drive Bevel Gear Shaft:

Disassemble transfer assembly in numbered sequence, Fig. 2. Reverse procedure to assemble, noting the following:
1. Using a brush, apply a thin even coat of machine blue, Fig. 3. or equivalent to both tooth surfaces of the driven bevel gear.
2. Install the old spacer.
3. Tighten the transfer case adapter subassembly on the transfer case subassembly.
4. Using tool No. MB99088 or equivalent, turn the drive bevel gear shaft, Fig. 4. one turn in the direction of normal and reverse rotation, ensure contact pattern of driven bevel gear is correct.
5. Ensure backlash between the drive and driven bevel gears is .0031-.0050 inch.