Transfer Case Adapter Sub Assembly

DISASSEMBLY AND REASSEMBLY

SERVICE POINTS OF DISASSEMBLY




1. REMOVAL OF LOCK NUT
1. Unstake the lock nut.




2. Remove the driven bevel gear's lock nut by using the special tool.




2. REMOVAL OF DRIVEN BEVEL GEAR ASSEMBLY
Using a press, remove the driven bevel gear assembly.




6./7. REMOVAL OF OUTER RACE
Apply a screwdriver to the outer race and tap it to remove the outer race.

SERVICE POINTS OF REASSEMBLY




4. INSTALLATION OF SPACER
Install the spacer which has been used so far.




3. INSTALLATION OF TAPER ROLLER BEARING
Using the special tool, install the taper roller bearing.




1. INSTALLATION OF LOCK NUT
1. Tighten the driven bevel gear's lock nut at the specified torque by using the special tool.




2. Stake the lock nut at two places for locking.

INSPECTION




DRIVEN BEVEL GEAR ASSEMBLY
Using the special tool, check to see if the turning drive torque of the driven bevel gear is up to specification.

Standard value: 1.0 - 1.7 N-m (0.72 - 1.23 ft-lbs.)

CAUTION: If the turning drive torque is out of specification, adjust with the adjusting spacer.