5TH Speed Synchronizer Assembly

DISASSEMBLY AND REASSEMBLY

INSPECTION




SYNCHRONIZER SLEEVE AND HUB
1. Mate the synchronizer sleeve and hub and check to see if they slide smoothly without binding.
2. Make sure that the sleeve is free from damage at its inside front and rear ends.

NOTE: If replacement is necessary, replace the synchronizer hub and sleeve as a set.




SYNCHRONIZER KEY AND SPRING
1. Make sure that the center protrusion of the synchronizer key is not worn.
2. The spring must offer proper tension with no deformation or damage.

SERVICE POINTS FOR REASSEMBLY




5. INSTALLATION OF SYNCHRONIZER HUB/4. SYNCHRONIZER KEY
Install the synchronizer hub, and key in the directions as shown.




2. INSTALLATION OF SYNCHRONIZER SPRING
Install the synchronizer spring so that its protrusion fits into the synchronizer key. Make sure that the protrusions in the front and rear springs do not fit over the same key.