Removal and Replacement

Fig. 60 Turbocharger Assembly (Part 1 Of 2):

Fig. 60 Turbocharger Assembly (Part 2 Of 2):

Fig. 61 Turbocharger Alignment Surfaces:

Remove turbocharger components in order as they appear, Fig. 60, noting the following:
1. Disconnect battery ground cable.
2. Drain cooling system as follows:
a. Place temperature control lever in Hot position.
b. Carefully remove radiator cap.
c. Remove radiator drain plug.
3. Drain engine oil.
4. Disconnect oxygen sensor electrical connector, then using oxygen sensor wrench tool No. MD998748 or equivalent and an offset box-end wrench, remove oxygen sensor.
5. Remove power steering pump from bracket with hoses attached, then secure pump aside with a piece of wire.
6. Remove turbocharger assembly with exhaust fitting, water pipes A and B and oil pipe attached.
7. After disconnecting oil pipe, ensure foreign material does not enter oil passage hole of turbocharger.
8. Reverse procedure to install, noting the following:
a. Prior to installing turbocharger assembly, pour a small quantity of clean engine oil into oil supply pipe fitting hole in turbocharger.
b. Clean alignment surfaces of turbocharger shown in Fig. 61. Use caution not to allow gasket or other foreign material to enter oil passage hole.
c. Use new gaskets, locknuts and O-rings.
d. Install oxygen sensor using oxygen sensor wrench tool No. MD998748 or equivalent and an offset box-end wrench, then connect oxygen sensor electrical connector.