31 60 004 Removing and Installing/Replacing Right Output Shaft

31 60 004 Removing and installing/replacing right output shaft







IMPORTANT:
- The radial shaft seal for the output shaft should be replaced every time the output shaft is removed and installed.







Necessary preliminary work:
- Release right collar nut as described in Removing and installing/replacing left output shaft.
- Remove tie rod end from swivel bearing on right.
- Remove wishbone from right wheel control joint.
- Manual transmissions only: Drain and catch transmission oil.







Press right swivel bearing outwards.
Drive out output shaft (1) by striking thread gently with plastic hammer.
Undo screws (2).
Tightening torque 31 60 1AZ

IMPORTANT: The shaft seal must be replaced in the gearbox each time the output shaft is removed.

Lever output shaft (1) out of transmission and remove.







Installation note:
Replace circlip.







Installation note:
Insert assembly guard (1) into shaft seal.
Assembly guard (1) is provided with new shaft seal for output shaft.
Make sure the tool fits over the shaft seal lip so that the sealing ring is not damaged when the output shaft is inserted.







Installation note:
Insert output shaft (1) into gearbox.
Before sealing face is pushed into shaft seal, remove assembly guard (2) by pulling on handle.
Slide output shaft into gearbox up to stop.
Output shaft coupling must snap audibly into place. Check secure seating by levering.







After installation:
- Manual transmissions only: Add transmission fluid.
- Check gearbox for leaks