FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

16 14 015 Removing and Installing/Replacing Fuel Pump With Fuel Level Sensor (50-Liter Tank)



16 14 015 Removing And Installing/replacing Fuel Pump With Fuel Level Sensor (50-litre Tank)

Special tools required:







Recycling
Fuel escapes when fuel lines are detached. Have a suitable collecting container ready.
Catch and dispose of escaping fuel.
Observe country-specific waste-disposal regulations.







IMPORTANT:
Ensure adequate ventilation in the place of work.
Avoid skin contact (wear gloves).
Before starting the engine for the first time:
- Fill fuel tank with at least 5 litres of fuel.







Necessary preliminary tasks:
- Draw off fuel from fuel tank
- Remove rear seat







Push trim panel (1) forward.
Unscrew nuts (2).
Tightening torque, 16 11 2AZ.
Remove cover (3).







Disconnect plug connection.







Release screw cap with special tool 16 1 020.

Installation:
Tightening torque 16 14 1AZ.







Raise unit.

NOTE: To improve installation, secure cable (1) and lines (2 and 3) with cord.

Disconnect plug connection (1).
Unlock line (2) at quick-release fastener and detach.
Unclip line (3).
Carefully lift fuel pump with fuel level sensor out of fuel tank.

Installation:
Replace rubber seal (4).







Installation:
When installing fuel level sensor, make sure lug (1) engages in recess (2) on tank.