FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Removing and Installing/Replacing Intercooler




17 51 000 - Removing and installing/replacing intercooler





Important!
Intercooler sealing rings may only be installed in clean and dry condition.
Do not lubricate seals.





Unscrew mounting bolts (1) from intercooler cover.
Remove intercooler cover (2).
Tightening torque 17 51 1AZ [1][2]Intercooler, Supercharger.





Remove screws (1) from brackets for sealing rings and remove upper brackets (2).
Remove screws (3) from brackets for intercooler and remove brackets (4).
Tightening torque 17 51 2AZ [1][2]Intercooler, Supercharger.
Tightening torque 17 51 3AZ [1][2]Intercooler, Supercharger.





Remove intercooler from right side.





Note:
Inspect sealing rings for cracks and damage and replace if necessary.





Installation Note:
Make sure intercooler sealing rings are correctly seated.
Secure sealing ring holders (1) fitted with threads to underside.