Replacing Power Steering Pump

Replacing Power Steering Pump

Caution:
^ Make sure all parts are absolutely clean.
^ Seal off pipe connections with plugs.
^ No dirt is allowed to enter the system.

Recycling:
Observe country-specific waste-disposal regulations.

Draw hydraulic fluid out of tank -> do not reuse.
Fill hydraulic system.

Caution: Pull high voltage connector straight or damage may occur.





Disconnect electrical connector (1).
Disconnect high voltage connector (2) by pulling straight.





Remove screw (1) and disconnect pressure pipe.
High pressure pipe to power pack
M8 x 1.25 x 20 Screw 10 Nm

Remove security clip (2) and disconnect return pipe.





Release 2 bolts holding bracket to subframe.
Powerpack mounting bracket to subframe
M8 x 1.25 x 12 Screw 19 Nm

Remove nut, holding bracket to front subframe.
Powerpack mounting bracket to subframe
M8 nut 19 Nm

Remove pump assembly.





Remove nuts (1) and bolts (2) holding bracket to pump and fit to new pump.
Powerpack to rubber mount
M6 Nut 8Nm ± 1 Nm
Powerpack to mounting bracket
M8 Screw torx head 10 Nm ± 1 Nm

Change rubber mountings (3) if damaged.