Engine Controls - JCW Kit DME Programming Procedure
SI M 12 01 05Engine Electrical
May 2005
Technical Service
SUBJECT
Cooper S with JCW Kit - DME Programming Procedure
MODEL
MY 05 R53/52 (MINI Cooper S) with 6-speed manual transmission from 07/04
SITUATION
The new DME software for R53/52 Cooper S (with manual 6-speed transmission) equipped with John Cooper Works Kit is available since DIS CD 41.
The new programming numbers, required for manual software determination, were not included in Installation Instructions 01 29 0 397 165.
CORRECTION
Until the Installation Instructions are corrected, use the following programming procedure for MY'05 Cooper S after installing the John Cooper Works Kit.
IMPORTANT:
DME software calibration for JCW Kits for MINI Cooper S with automatic transmission (F21) has not been released yet. As communicated earlier through DCS messages until further notice, do not install John Cooper Works Kit in F21 trans equipped vehicles.
PROCEDURE
To reprogram the EMS2K/MS5150 control module on MY'05 Cooper S John Cooper Works kit vehicles:
1. Connect a battery charger.
2. Connect GT1 loaded with CD 41.0, or higher.
3. Select: Coding/Programming.
4. Select: 5 Programming, then the right arrow.
5. Select: 1 DME Programming, then the right arrow.
6. Select 2 Exchange Control Unit, then the right arrow.
7. Display appears First determine and then program basic control unit, then the right arrow.
8. Select 1 Determine basic control unit, then the right arrow. Automatic determination is going to be performed.
9. DME ESM2000/MS5150 is the faulty control unit still installed in the car?, select NO.
10. On the next screen, select right arrow.
11. Enter basic control unit part number
enter: 7542310 for vehicles produced 07/04 up to 04/05 (EMS2K - black DME)
enter: 7553735 for vehicles produced from 04/05 (MS5150 - silver DME)
Number correct? Select YES.
12. On the next screen select the right arrow.
13. Enter full VIN Number correct? Select YES.
14. Enter program control unit part number
enter: 7550276 for vehicles produced 07/04 up to 04/05 (EMS2K - black DME)
enter: 7557536 for vehicles produced from 04/05 (MS5150 - silver DME)
Number correct? Select YES, then scroll down till the end, and to the left. At this point, basic and programmed control unit part numbers are stored for programming.
15. Select: Program basic control module, then the right arrow.
16. Follow instructions for entering the last seven characters of the VIN. Select YES.
17. Switch on ignition, then right arrow twice.
18. The next screen displays: The control module can be programmed X time, then the right arrow.
19. Follow the command for mileage entry Entry correct?. Select: YES.
20. DME EMS2K/MS5150 Start automatic programming? Select: YES.
21. After successful programming, message is displayed: Programming completed.
22. Important: At this point, turn ignition off and perform battery reset (disconnect battery cable) for 30 seconds. After that, reconnect battery.
23. Recode EMS2K/MS5150 control module. Select 3 Coding ZCS/FA.
24. Select R50/R53, then the right arrow.
25. Select 1 Recoding, then the right arrow.
26. Select 95 MOTRONIC, then the right arrow.
27. Selection correct? Select YES.
28. Motronic start automatic coding? Select YES.
29. After coding is completed, turn ignition off for 10 seconds and then start the engine.
30. Perform "Quick delete" of all control modules.
Important:
The DME part numbers after programming with CD 41.0, or higher should be as follows:
R53/52 w.JCW kit from 07/04 up to 04/05: programmed number 7550276, basic number 7542310;
R53/52 w.JCW kit: from 04/05: programmed number 7557536, basic number 7553735.
WARRANTY INFORMATION
For information only.
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