Procedure
Summary of Content:1. Logistical
1.1 Authorization from the Customer
1.2 Order Necessary Components
1.3 Get Labels
1.4 Customer Appointment
1.5 Obtain Code
1.6 Code Notification
1.7 Deactivation/Reactivation Process
1.8 Documentation
2. Technical
2.1 Disconnect battery
2.2 Driver Front Airbag
2.2.1 Disconnect airbag electrical connector
2.3 Passenger Front Airbag
2.3.1 Disconnect airbag electrical connector
2.4 Install Safety Belt Components
2.5 Coding
2.6 Clear fault Codes
2.7 Affix Warning Labels
2.8 Troubleshooting
1. Logistical
For Driver Front and Passenger Front deactivations, before the process can begin, the customer must have the necessary:
^ NHTSA letter of authorization
^ NHTSA information brochure (www.nhtsa.com/airbags/rule/sO9_2)
^ NHTSA labels
1.1 Authorization from the Customer (only required for deactivation)
Obtain the necessary authorization from the customer for airbag deactivation by completing form "Authorization to Deactivate an Airbag".
1.2 Order Necessary Components
Refer to Parts Information section of this bulletin.
Note:
Replacement safety belts are necessary as MINIs have load-limiting safety belts which are designed to be used in conjunction with an active airbag. In a severe impact, load-limiting belts allow slightly more stretch to minimize the force on the occupant's body. When deactivating the respective airbag, these load limiting belts must be replaced by non load-limiting belts.
Safety belts WITH load-limitation are identified by a white self-adhesive label affixed to the safety belt retractor. The label reads "This seat belt assembly may be installed in a vehicle only in conjunction with an airbag".
Safety belts without load limitation have no label.
IMPORTANT!:
IF THE AIRBAG IS REACTIVATED, LOAD LIMITING SAFETY BELTS MUST BE REINSTALLED IN THE VEHICLE.
1.3 Get Labels
For Driver Front and Passenger Front airbag deactivations, confirm the availability of the label provided to the customer by NHTSA. If not available, this label may be obtained from MINI. Refer to Parts Information in this SI.
Other required labels are available in the parts packages described in Parts Information.
1.4 Customer Appointment
Once the above components are in dealer stock, contact the customer and arrange an appointment.
Be aware that a code has to be obtained from the Technical Hotline in order to Deactivate/Reactivate an airbag. This code is specific to the date of coding, the VIN, and the dealer number programmed in the DIS tester. Deactivation/Reactivation will not proceed unless all these criteria are met.
1.5 Obtain Code
Complete "Deactivation/ Reactivation Request" form:
a. The customer's NHTSA letter of authorization (only required for front airbag deactivation requests).
b. Form "Authorization to Deactivate an Airbag" (see paragraph 1.1 above).
1.6 Code Notification
A deactivation/reactivation "Code" will be faxed back to the dealer within 24 hours.
Note:
The "Code" is specific to the dealer number programmed in the DISplus/GT1, the date on which the deactivation/reactivation is to be carried out and the VIN. Deactivation will not proceed unless all these criteria are met.
1.7 Deactivation/Reactivation Process
On receipt of the "Code", and on the predetermined day for Deactivation /Reactivation, proceed with the Technical procedure detailed in paragraph 2.
1.8 Documentation
It is important that all documentation be completed and copies provided as follows:
Forms must be faxed to Technical Hotline or mailed to MINI, A DIVISION OF BMW NA.
2. Technical
Caution!:
Comply with airbag safety precautions! Incorrect handling can activate airbag and result in injury (refer to repair instruction 32 34...).
2.1 Disconnect battery and cover negative pole or terminal.
2.2. Driver front airbag deactivation/reactivation only.
2.2.1 Disconnect (reconnect) the two connectors to the driver front airbag (refer to repair instruction 32 34 020) and secure the wires with cable ties.
2.3 Passenger front airbag deactivation/reactivation only.
2.3.1 Disconnect (reconnect) the main connector to the passenger front airbag (refer to repair instruction 72 12 000) and secure the wires with cable ties.
2.4 Install safety belt components (see paragraph 1.2)
IMPORTANT!:
IF THE AIRBAG IS REACTIVATED, THE PROPER SAFETY BELT COMPONENTS MUST BE REINSTALLED IN THE VEHICLE.
2.5 Coding: After the airbag has been disconnected (reconnected if activating) and the specified safety belt components have been installed, the airbag module must be recoded using the 5 digit Airbag Code obtained from the Technical Hotline - see paragraphs 1.6-1.7.
^ Reconnect the battery.
^ Connect DISplus/GT1 to the vehicle and turn the ignition ON.
^ Select "ZCS/FA Coding" (Version C 32.0 or higher).
^ Identify vehicle.
^ Select "Conversion"
^ Select "Airbag"
^ Select "Airbag components"
^ Select action to be performed (Activation or Deactivation):
^ Passenger airbag
^ Driver's airbag
^ Side airbag, front left
^ Side airbag, front right
^ Enter the "Airbag Code"
^ Select "Yes" to start automatic coding.
^ If coding is completed successfully, the message "Coding complete" is displayed.
2.6 After coding has been completed turn the ignition OFF for at least 10 seconds.
^ Turn the ignition ON
^ Go to "Diagnosis."
^ Select "Mini_R50"
^ Select "Quick Delete"
2.7 Affix Warning Labels
Important!:
The warning labels must be removed if the airbag is being reactivated. Any damage caused during label removal is the responsibility of the customer.
2.7.1 Driver Front and Passenger Front Airbag only
Affix the warning label, as supplied by NHTSA, to the sun visor above the deactivated airbag.
2.7.2 Driver Front Airbag Only
Yellow warning label, "Warning, The driver front airbag of this vehicle has been deactivated" Complete dealer details, date label, and affix on driver door jamb.
2.7.3 Passenger Front Airbag only
2.7.4 Owner's Handbook Label
Yellow warning label "Supplement to Owner's Manual, Warning: Airbag(s) in this vehicle have been deactivated".
Affix in Owner's Handbook on inside cover.
2.8 Troubleshooting: If coding cannot be completed and the message "Entered code defective, coding cannot be carried out," appears, the following causes are possible:
^ Dealer number stored in DIS does not match the dealer number submitted on the Airbag Code request form.
^ The current date in the DIS does not match the date submitted on the Airbag Code request form or the conversion is not being performed on the date submitted on the Airbag Code request form.
^ The vehicle identification number does not match the vehicle identification number submitted on the Airbag Code request form.