Removing and Installing/Replacing Intercooler

Removing And Installing/Replacing Intercooler

Caution: the intercooler sealing rings must only be installed in a clean and dry condition. Do not lubricate seals.





Remove intercooler cover retaining bolts (1).

Remove intercooler cover (2).
Intercooler cover to intercooler
M6 9 Nm






Remove sealing ring fixing bracket bolts (1) and remove upper brackets (2).

Remove intercooler cover mounting bracket bolts (3) and remove brackets (4).
Intercooler sealing ring to sealing ring
M6 9 Nm

Holding bracket to manifold
M6 9 Nm






Remove intercooler from right hand side.
Note: Check sealing rings for splits and cracks, replace as necessary.





Install hint:
Ensure the intercooler sealing rings are correctly located.

Install threaded sealing ring brackets (1) to the bottom.