Cover Seal

Cover Seal





Removal

NOTE: The Power Transfer Unit (PTU) may leak different color fluids, red Automatic Transmission Fluid (ATF) and tan/brown/black gear lube for PTU fluid. The PTU seals prevent these types of fluids from leaking. It is important to note which color fluid is leaking to determine the most appropriate service procedure. This procedure will correct a tan/brown/black (gear lube) leak from the RH side of the PTU. For additional information, refer to Analysis of Leakage. Analysis of Leakage

NOTE: This procedure is to be performed through the RH wheel opening. It is not necessary to remove the exhaust components to complete this repair.

1. Remove the intermediate shaft seal deflector. For additional information, refer to Intermediate Shaft Seal Deflector Intermediate Shaft Seal Deflector.

2. NOTE: There is a bearing inside the PTU directly behind the cover seal. The bearing is not serviced.

Remove the cover seal using the Slide Hammer, the extension from the Halfshaft Remover and a suitable seal puller inserted into the groove of the seal.





Installation

1. Assemble the Driver Handle, the Halfshaft Oil Seal Installer and the Shaft Bearing Cup Installer as shown.





2. Using the Driver Handle, the Halfshaft Oil Seal Installer and the Shaft Bearing Cup Installer, install the cover seal in the PTU.





3. Install the intermediate shaft seal deflector. For additional information, refer to Intermediate Shaft Seal Deflector Intermediate Shaft Seal Deflector.

4. Fill the PTU as necessary. For additional information, refer to Power Transfer Unit (PTU) Draining and Filling Procedures.