Brake Caliper

Brake Caliper













Removal

WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.

WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. In the USA or Canada on Ford/Motorcraft products call: 1-800-959-3673. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.

NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.

1. WARNING: Before servicing a vehicle equipped with a fire suppression system, depower the system by following the procedure in Fire Suppression System. Failure to follow the instructions may result in serious personal injury Procedures.

Remove the wheel and tire. For additional information, refer to Wheels and Tires Removal and Replacement.

2. Remove the brake caliper flow bolt.
- Discard the 2 copper washers.

3. Remove the 2 brake guide pin caliper bolts and the brake caliper.
- Disconnect the brake pads from the caliper and remove the caliper.

4. Inspect the brake caliper for wear or damage. Inspect the guide pins and locating pins for wear or damage.
- If leaks or damage are found, install a new brake caliper.

Installation

1. NOTICE: Make sure guide pin boots are correctly seated or damage to guide pins may occur.

NOTE: Tighten the lower brake caliper bolt first.

Install the brake caliper to the anchor plate and install the 2 brake caliper guide pin bolts.

- Tighten to 36 Nm (27 lb-ft).

2. Using 2 new copper washers, position the brake hose and install the brake caliper flow bolt.
- Tighten to 48 Nm (35 lb-ft).

3. Bleed the brake caliper. For additional information, refer to Brake System - General Information Component Bleeding for component bleeding.

4. Install the wheel and tire. For additional information, refer to Wheels and Tires Removal and Replacement.

5. WARNING: If the vehicle is equipped with a fire suppression system, repower the system. For important safety warnings and procedures, refer to Fire Suppression System. Failure to follow these instructions may result in serious personal injury Description and Operation.

If equipped with a fire suppression system, repower the system.