Brake Pads
Brake Pads
Removal
WARNING: Do not use any fluid other than clean brake fluid meeting manufacturer's specification. Additionally, do not use brake fluid that has been previously drained. Following these instructions will help prevent system contamination, brake component damage and the risk of serious personal injury.
WARNING: Carefully read cautionary information on product label. For EMERGENCY MEDICAL INFORMATION seek medical advice. For additional information, consult the product Material Safety Data Sheet (MSDS) if available. Failure to follow these instructions may result in serious personal injury.
WARNING: Always install new brake shoes or pads at both ends of an axle to reduce the possibility of brakes pulling vehicle to one side. Failure to follow this instruction may result in uneven braking and serious personal injury.
NOTICE: Do not spill brake fluid on painted or plastic surfaces or damage to the surface may occur. If brake fluid is spilled onto a painted or plastic surface, immediately wash the surface with water.
NOTICE: Do not allow the brake fluid to come in contact with the adhesive backing on the brake pads. This may prevent the brake pad's adhesive surface from bonding with the brake caliper. If brake fluid is spilled onto the brake pads, new pads must be installed.
NOTICE: Use only specified brake parts cleaner. Use of other cleaners may leave a residue on the brake caliper preventing the brake pad's adhesive surface from bonding with the brake caliper.
1. Check the brake fluid level in the brake master cylinder reservoir.
- If required, remove the fluid until the brake master cylinder reservoir is half full.
2. Remove the wheel and tire.
3. Using a C-clamp, compress the pistons into the caliper housing.
- Position one end of the C-clamp on the outer pad between the caliper fingers and the other end on the caliper housing. During this process, the outer brake pad will separate from the caliper housing.
4. Remove the 2 brake caliper guide pin bolts.
5. NOTICE: When the brake pads are separated from the brake caliper, new brake pads must be installed or brake noise and shudder may occur. The brake pads are a one-time use only.
NOTE: The brake pads must be separated from the brake caliper before the brake caliper can be removed from the brake caliper anchor plate.
Separate the inner brake pad from the caliper.
6. NOTICE: Do not allow the brake caliper to hang from the brake hose or damage to the hose may occur.
Position the caliper aside.
- Support the caliper using mechanic's wire.
7. NOTICE: When the brake pads are removed, new brake pads must be installed or brake noise and shudder may occur. Brake pads are a one-time use only.
Remove the 2 brake pads and spring clips from the brake caliper anchor plate.
- Discard the retraction clips.
8. Inspect the brake caliper for leaks or damage. Install a new brake caliper if required.
9. Inspect the brake caliper anchor plate. Install a new brake caliper anchor plate if required.
- Inspect the guide pins and boots for binding or damage, install new as necessary.
Installation
1. Clean the residual adhesive from the brake caliper-to-brake pad mating surfaces (brake caliper piston and the opposing caliper housing fingers) using brake parts cleaner.
2. NOTICE: Do not allow grease, oil, brake fluid or other contaminants to contact the pad lining material, or damage to components may occur. Do not install contaminated pads.
NOTE: Install all new hardware as supplied with the brake pad kit.
Install the new spring clips and brake pads to the brake caliper anchor plate.
3. NOTICE: Make sure the caliper pin boots are correctly seated to prevent damage to the guide pins.
NOTICE: Make sure that the brake hose is not twisted when the caliper is positioned on the anchor plate or damage to the hose can occur.
Position the brake caliper onto the brake caliper anchor plate and install the 2 brake caliper guide pin bolts.
- Tighten to 60 Nm (44 lb-ft).
4. If necessary, fill the brake master cylinder reservoir with clean, specified brake fluid.
5. Install the wheel and tire.
- Apply brakes several times to verify correct brake operation.