Differential

Manual Transaxle

Differential













Disassembly

1. Inspect the differential for wear or damage.
- Inspect for damaged or worn gears.

- Inspect for worn or damaged differential bearings.

- Install new components as necessary.

2. Remove and discard the differential pinion shaft lock pin.





3. Remove the differential pinion shaft, the differential pinon gears and the thrust washers.

4. Remove the differential side gears and thrust washers.
- Rotate the differential side gears to remove.





5. Using the Step Plate Adapter Set, Bearing Puller and the Push Puller Set, remove the differential bearing.
- Always install new bearings and cups as a set.





6. Remove the speedometer drive gear.





7. Rotate the differential assembly. Using the Step Plate Adapter Set, Bearing Puller and the Push Puller Set, remove the other differential bearing.
- Always install new bearings and cups as a set.





Assembly

1. Install the speedometer drive gear.

2. NOTICE: Press the differential bearings onto the differential case by the inner race only. Pressing on the outer race will damage the bearing.

Using the Differential Bearing Cup Replacer and a suitable press, press the differential bearing onto the differential case.

- Always install new bearings and cups as a set.





3. Rotate the differential case. Using the Differential Bearing Cup Replacer and a suitable press, press on the differential bearing.
- Always install new bearings and cups as a set.





4. Install the differential side gears and thrust washers.

5. Install the differential pinion gears and thrust washers.

6. Install the differential pinion shaft.

7. Install the new differential pinion shaft lock pin.