Transfer Case - Power Transfer Unit (PTU) - Installation

Power Transfer Unit (PTU)













1. NOTE: A new compression seal must be installed whenever the Power Transfer Unit (PTU) is removed from the vehicle.

Using a suitable tool, install the new compression seal.





NOTE: A new PTU intermediate shaft seal and deflector must be installed whenever the intermediate shaft or PTU is removed from the vehicle.

2. Position the PTU to the transaxle. Install the 5 PTU-to-transaxle bolts.
- Tighten to 90 Nm (66 lb-ft).





3. Position the PTU support bracket into place and install the 5 PTU support bracket bolts.

1. Tighten the bolts to the transaxle to 70 Nm (52 lb-ft).

2. Tighten the bolts to the engine to 70 Nm (52 lb-ft).





4. Install the driveshaft.

5. Install the RH catalytic converter.

6. Top off all fluids as necessary.