Exhaust Manifold - RH

Exhaust Manifold - RH

Exhaust Manifold - RH (View 1 of 3)










Exhaust Manifold - RH (View 2 of 3)










Exhaust Manifold - RH (View 3 of 3)









Removal

1. WARNING: Before servicing a vehicle equipped with a fire suppression system, depower the system by following the procedure in Fire Suppression System. Failure to follow the instructions may result in serious personal injury. Procedures

With the vehicle in NEUTRAL, position it on a hoist.

2. Disconnect the battery ground cable.

3. Rotate the drive belt tensioner clockwise and remove the drive belt.





4. Disconnect the Crankshaft Position (CKP) sensor electrical connector.

5. Disconnect the A/C compressor electrical connector.

6. Remove the bolt from the transmission cooler tube bracket.

7. Remove the nut and position aside the transmission cooler tube assembly.

8. Remove the 3 bolts and position aside the A/C compressor.

9. Remove the catalytic converter-to-exhaust manifold nuts and position aside the catalytic converter flange.
- Discard the nuts.

10. Remove the 8 nuts, the exhaust manifold and the gasket.
- Discard the nuts and gasket.

11. Remove and discard the 8 exhaust manifold studs.

12. Clean and inspect the exhaust manifold for flatness.

Installation

1. Install the 8 new exhaust manifold studs.
- Tighten to 12 Nm (106 lb-in).

2. Install a new exhaust manifold gasket, the exhaust manifold and 8 new nuts.
- Tighten in sequence shown to 20 Nm (177 lb-in).





3. Position the catalytic converter flange and install the new catalytic converter-to-exhaust manifold nuts.
- Tighten to 48 Nm (35 lb-ft).

4. Position the A/C compressor and install the 3 bolts.
- Tighten to 25 Nm (18 lb-ft).

5. Position the transmission cooler tube assembly and install the nut.
- To install, tighten to 9 Nm (80 lb-in).

6. Install the transmission cooler tube bracket bolt.
- To install, tighten to 15 Nm (133 lb-in).

7. Connect the A/C compressor electrical connector.

8. Connect the CKP sensor electrical connector.

9. Rotate the drive belt tensioner clockwise and install the drive belt.





10. Connect the battery ground cable.

11. WARNING: If the vehicle is equipped with a fire suppression system, repower the system. For important safety warnings and procedures, refer to Fire Suppression System. Failure to follow these instructions may result in serious personal injury. Procedures

If equipped with a fire suppression system, repower the system.