Part 2
EngineSpecial Tool(s)
Material
41. Using a new O-ring seal, install the PSP tube onto the steering gear, rotate the clamp plate and install the bolt.
^ Tighten to 25 Nm (18 lb-ft).
42. Install the PSP tube bracket-to-steering gear bolt.
^ Tighten to 10 Nm (89 lb-in).
43. NOTE: Lubricate the engine oil filter gasket with clean engine oil prior to installing the oil filter.
Install a new engine oil filter.
^ Tighten to 5 Nm (44 lb-in) and then rotate an additional 180 degrees.
AWD vehicles
44. Line up the index marks on the rear driveshaft to the index marks on the PTU flange made during removal and install the 4 bolts (3 shown).
^ Tighten to 70 Nm (52 lb-ft).
All vehicles
45. Using a new gasket, install the Y-pipe and install the 2 new nuts.
^ Tighten to 40 Nm (30 lb-ft).
^ Attach the exhaust hanger.
46. Install the Y-pipe assembly and 4 new nuts.
^ Tighten to 40 Nm (30 lb-ft).
47. CAUTION: Do not allow the intermediate shaft to rotate while it is disconnected from the gear or damage to the clockspring may occur. If there is evidence that the intermediate shaft has rotated, the clockspring must be removed and recentered.
NOTE: Align the index marks made during removal.
Install the steering intermediate shaft onto the steering gear and install a new bolt.
^ Tighten to 23 Nm (17 lb-ft).
48. Connect the transaxle control electrical connector.
49. Attach the transaxle control wire harness retainer to the transaxle stud bolt.
50. Connect the hose to the power steering reservoir.
51. Install the oil level indicator.
52. Install the ground cable and bolt.
^ Tighten to 12 Nm (9 lb-ft).
53. Attach the wire to the RH valve cover stud bolt.
54. Connect the 2 engine wiring harness electrical connectors.
^ Attach the electrical connector to the LH valve cover.
55. Connect the fuel supply tube to the fuel rail.
56. Using a new O-ring seal, install the A/C tube and the nut.
^ Tighten to 15 Nm (11 lb-ft).
57. Using new O-ring seals, connect the A/C tubes and install the 2 nuts.
^ Tighten to 15 Nm (11 lb-ft).
58. Using a new O-ring seal, connect the upper A/C tube to the condenser and install the nut and connect the A/C pressure switch electrical connector.
^ Tighten to 15 Nm (11 lb-ft).
59. If equipped, attach the engine block heater harness to the radiator support and the power steering tube.
60. Connect the transaxle control cable to the shift cable bracket and attach the 2 wiring harness pin-type retainers.
61. Connect the transaxle control cable to the control lever.
62. If equipped, connect the heater hose to the auxiliary coolant pump.
63. Connect the upper radiator hose, lower radiator hose and 2 heater hoses to the thermostat housing.
64. Disconnect the vacuum hose and the evaporative emissions (EVAP) tube from the upper intake manifold.
65. Attach the EVAP tube pin-type retainer to the upper intake manifold.
66. Connect the ground cable to the negative battery terminal and install the nut.
^ Tighten to 6 Nm (53 lb-in).
67. Connect the power feed wire to the positive battery terminal and install the nut.
^ Tighten to 6 Nm (53 lb-in).
68. Connect the engine wiring harness electrical connector.
69. Install the battery tray and bracket and the nut and bolt.
^ Tighten to 9 Nm (80 lb-in).
70. Install the 2 lower battery tray bracket bolts.
^ Tighten to 9 Nm (80 lb-in).
71. Attach the 2 pin-type wiring harness fasteners to the front of the battery tray.
72. Attach the 4 pin-type wiring harness fasteners to the side of the battery tray.
73. Install the battery.
74. Install the engine air cleaner and air cleaner outlet pipe.
75. Install the degas bottle.
76. Connect the power steering cooler tube.
77. Install the accessory drive belt and the power steering belt.
78. Install the front wheels and tires.
79. Fill the engine with clean engine oil.
80. Fill and bleed the cooling system.
81. Fill the power steering system.
82. Recharge the A/C system.