FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Part 1

Engine

Removal (Steps 1-39)

Special Tool(s) (Part 1):




Special Tool(s) (Part 2):




Special Tool(s) (Part 3):





WARNING: Do not smoke, carry lighted tobacco or have an open flame of any type when working on or near any fuel-related component. Highly flammable mixtures are always present and may be ignited. Failure to follow these instructions may result in serious personal injury.

All vehicles
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Release the fuel system pressure.
3. Disconnect the battery ground cable.
4. Recover the A/C system.
5. Place the steering wheel in the straight-ahead position and the ignition key in the OFF position.
6. Remove the 2 nuts and the steering joint cover.





7. CAUTION: Do not allow the intermediate shaft to rotate while it is disconnected from the gear or damage to the clockspring can occur. If there is evidence that the intermediate shaft has rotated, the clockspring must be removed and recentered.

NOTE: Index-mark the steering column shaft position to the steering gear for reference during installation.

Remove the bolt and disconnect the steering column shaft from the steering gear.





8. Drain the cooling system.
9. Remove the 4 screws and position the RH fender splash shield aside.





10. Remove the 6 pin-type retainers (4 shown) and the RH splash shield.





11. Remove the 4 screws and position the LH fender splash shield aside.





12. Remove the 6 pin-type retainers (4 shown) and the LH splash shield.





13. Disconnect the power steering hose and drain the power steering fluid into a suitable drain pan.





14. Remove the exhaust flexible pipe.

All wheel drive (AWD) vehicles

15. NOTE: Index-mark the driveshaft for installation.

Remove the 4 bolts (3 shown) and support the driveshaft with a length of mechanic's wire.





All vehicles

16. CAUTION: The steering gear-to-dash seal must be removed or it will be damaged when lowering the subframe.

Release the 4 clips (1 shown) and slide the steering gear-to-dash seal off of the steering gear and into the passenger compartment.





17. Remove the power steering pressure (PSP) hose bracket bolt.





18. Remove and discard the PSP hose banjo bolt and the 2 seals from the steering gear.





19. If equipped, remove the 2 bolts and the heat shield.





20. Remove the 2 bolts and the engine roll restrictor.





21. NOTE: LH shown, RH similar.

Remove the cotter pins and nuts from the tie-rod ends.





22. NOTE: LH shown, RH similar.

Using the special tool, separate the tie-rod ends from the steering knuckles.





23. NOTE: LH shown, RH similar.

Remove the nuts and separate the stabilizer bar links from the struts.





24. NOTE: LH shown, RH similar.

Remove the lower ball joint nuts.





25. CAUTION: When the lower ball joint is separated from the wheel knuckle, the lower arm may strike the outer constant velocity (CV) joint boot with enough force to damage the boot clamp. This will result in a loss of grease from the outer CV joint. Place a block of wood, or similar item, between the lower arm and the outer CV joint to prevent the lower arm from striking the outer CV joint.

NOTE: Once pressure is applied to the ball joint with the special tool, it may be necessary to tap the wheel knuckle at the ball joint area to separate the ball joint from the wheel knuckle.

NOTE: LH shown, RH similar.

Using the special tools, separate the lower ball joints from the lower control arms.





26. NOTE: LH shown, RH similar.

Remove the through bolts from the lower control arms.





27. Position the special tool under the subframe assembly.





28. NOTE: LH shown, RH similar.

Remove the subframe bracket-to-body bolts.





29. NOTE: LH shown, RH similar.

Remove the subframe nuts and the subframe brackets.





30. NOTE: LH shown, RH similar.

Remove the front subframe nuts.





31. Lower the subframe assembly from the vehicle.
32. Disconnect the transaxle cooler hoses.





33. Remove the drain plug and drain the engine oil.
^ Install the drain plug and tighten to 26 Nm (19 lb-ft).





34. Remove and discard the engine oil filter.





35. Remove the engine air cleaner and air cleaner outlet pipe.
36. Remove the battery tray.
37. Remove the nut and disconnect the power feed wire from the battery terminal.





38. Disconnect the 2 engine wiring harness electrical connectors.





39. Remove the bolt and position aside the ground wire.