FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Principles of Operation

PRINCIPLES OF OPERATION

NOTE: The smart junction box (SJB) is also known as the generic electronic module (GEM).

The instrument cluster (IC) uses inputs that are both hardwired to individual components and messages that are sent from the other modules over the high speed or medium speed controller area networks (HS-CAN or MS-CAN) to control the warning chime functions.

It is very important to understand:
- where the input (command) originates.
- all the information (messages) necessary in order for a feature to operate.
- which module(s) receive(s) the input or command message.
- if the module that received the input (message) controls the output of the feature, or if it outputs a message over the CAN to another module.
- which module controls the output of the feature.

Warning Chime Characteristics
Each warning chime has unique characteristics that help to identify and differentiate each warning chime. The warning chimes use volume, chime frequency, length of time the chime sounds and the number of chime tones to identify which chime is sounding. The instrument cluster (IC) prioritizes the chimes according to a preset hierarchy programmed into the instrument cluster (IC) software. Generally, when more than one chime request is received by the instrument cluster (IC), the most important chime sounds. If a lower priority chime is currently sounding, the higher priority request takes over and replaces the lower priority chime.

There are 3 different chimes as listed below:
- Repetitive
- Single tone
- Tic-tock

The following list provides a summary of the chimes and each chimes type/characteristics.
- Safety belt warning (repetitive chime)
- Belt-Minder(R) warning (repetitive chime after a delay and after the safety belt chime is completed)
- Key-in-ignition warning (repetitive chime)
- Headlamps on warning (repetitive chime)
- Door ajar warning (single tone chime)
- Turn signal left on warning (repetitive chime after 3.2 km [2.0 miles])
- Turn signal tone (tic-tock chime)
- Parking brake warning (repetitive chime)
- Air bag secondary warning chime (repetitive chime)
- Low fuel level warning chime (single tone chime)

Instrument Cluster (IC) Network Messages

NOTE: Whenever a network message is suspected as missing, confirmed by a missing message DTC, it is important to look for other symptoms that may also be present in the instrument cluster (IC) and throughout the vehicle. Once a DTC is set in the instrument cluster (IC) it may be helpful to review the complete message list available in Information Bus (Module Communications Network) to see what other modules also rely on the same message and run the self-test for those modules. If the message is missing from other modules, the same DTC may also be set in those modules. Confirmation of missing messages common to multiple modules may indicate that the originating module is the source of the concern or the communication network may be experiencing some problems.

The instrument cluster (IC) uses input messages from other modules to control the gauges, informational indicators and warning indicators over the communication networks. If a required message is missing or invalid for less than 5 seconds, the gauge or indicator that requires the message remains at the last commanded state based upon the last known good message. For example, if the brake status message is missing for less than 5 seconds and the brake warning indicator was ON, the indicator remains in the ON state until the next good message is received. If the message remains missing or invalid for greater than 5 seconds, the instrument cluster (IC) sets a U-code DTC and the output becomes a default action for the indicator or gauge. Each indicator or gauge utilizes a different default strategy depending on the nature of the indication. Refer to the normal operation descriptions located before each individual pinpoint test for further description of the default action specific to each indicator or gauge. If the messaged input to the cluster returns at any time, the normal function of the gauge or indicator resumes.

Safety Belt Warning Chime
The safety belt warning chime warns that the safety belt is not fastened. The safety belt warning chime sounds when the driver or passenger safety belt is not fastened and the ignition lock cylinder is turned from the OFF/LOCK or ACC to the ON or START position.

The safety belt warning chime stops sounding when the safety belt is fastened, when the ignition lock cylinder is turned from the ON or START position to the OFF/LOCK or ACC position, or when the chime has sounded for approximately 6 seconds.

The safety belt warning chime inputs are the:
- Ignition switch RUN/START position
- Driver or passenger safety belt switch data communicated by the restraints control module (RCM) to the instrument cluster (IC) through the controller area network (CAN)

Belt-Minder(R)

NOTE: The Belt-Minder(R) is disabled for one ignition switch cycle if the safety belt is buckled then unbuckled during that specific cycle.

The Belt-Minder(R) is configurable. Refer to Information Bus (Module Communications Network). To configure without using a scan tool, refer to Belt-Minder(R) Deactivating/Activating.

The Belt-Minder(R) feature supplements the current safety belt warning function. The Belt-Minder(R) is enabled after the current safety belt warning is complete. The Belt-Minder(R) reminds the driver that the driver or passenger safety belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster (IC) once the vehicle speed has exceeded 5 km/h (3 mph), and remains active for 5 minutes from the time it is started. While activated, the Belt-Minder(R) alternates the chime and indicator from on for 6 seconds to off for 30 seconds.

Key-In-Ignition Warning Chime
The key-in-ignition warning chime warns that the key is still in the ignition lock cylinder when the driver door is ajar. The key-in-ignition warning chime sounds when the driver door is ajar, the key is in the ignition lock cylinder and in the OFF/LOCK or ACC position.

The key-in-ignition warning chime stops sounding when the driver door is closed, the key is removed from the ignition lock cylinder, or if the ignition lock cylinder is turned to the ON position.

The key-in-ignition warning chime inputs are the:
- Ignition switch RUN/START position
- Door ajar data communicated by the SJB to the instrument cluster (IC) through the CAN
- Key-in-ignition switch signal from the ignition switch

Headlamps On Warning Chime
The headlamps on warning chime warns that the headlamps are on when the driver door is ajar and the key is removed from the ignition lock cylinder. The headlamps on warning chime sounds if the driver door is ajar, the headlamp switch is in the PARKING LAMP or HEADLAMP position, and the ignition lock cylinder is in the OFF/LOCK position with the key out.

The headlamps on warning chime stops sounding when any one of the above conditions are removed.

The headlamps on warning chime inputs are the:
- Ignition switch position
- Key-in-ignition switch position
- Driver door ajar data communicated by the SJB to the instrument cluster (IC) through the CAN
- Headlamp switch data communicated by the SJB to the instrument cluster (IC) through the CAN

Door Ajar Warning Chime
The door ajar warning chime warns that a door is not fully closed. The chime sounds when any door, or the luggage compartment lid becomes ajar while the ignition lock cylinder is in the ON position.

The door ajar warning chime stops sounding when all the doors and the luggage compartment lid are closed, or the ignition lock cylinder is turned to the OFF/LOCK or ACC position.

The door ajar warning lamp/chime inputs are the:
- Ignition switch RUN/START position
- Door ajar data communicated by the SJB to the instrument cluster (IC) through the CAN

Turn Signal Left On Reminder Chime
The turn signal left on reminder chime warns that the turn signal has not been cancelled. The turn signal left on reminder chime sounds if the left or right turn signal is on and the vehicle has traveled more than 3.2 km (2.0 miles).

The turn signal left on reminder chime stops sounding if the turn signal is turned off, or if the ignition lock cylinder is turned to the OFF or ACC position.

The turn signal left on reminder chime inputs are the:
- Turn signal data communicated by the SJB to the instrument cluster (IC) through the CAN communication
- Odometer count data communicated by the PCM to the instrument cluster (IC) through the CAN

Parking Brake Warning Chime
The parking brake warning chime warns that the parking brake is engaged when the vehicle is in motion. The parking brake warning chime sounds if the ignition lock cylinder is in the ON position, the parking brake is engaged, and the vehicle speed is greater than 5 km/h (3 mph).

The parking brake warning chime stops sounding if the parking brake is released, the ignition lock cylinder is not in the ON position, if the vehicle speed is less than 5 km/h (3 mph), or after 90 seconds from the time the chime is activated.

The parking brake warning chime inputs are the:
- Ignition switch RUN/START position
- Parking brake switch data communicated by the SJB to the instrument cluster (IC) through the CAN
- Vehicle speed data communicated by the PCM to the instrument cluster (IC) through the CAN

Air Bag Secondary Warning Chime
The air bag secondary warning chime warns that the air bag warning indicator light does not work correctly. The instrument cluster (IC) monitors the air bag warning indicator status internally. When a fault is present in the air bag warning indicator and the instrument cluster (IC) receives an air bag warning indicator on request from the restraints control module (RCM), the air bag secondary warning chime sounds.

The air bag secondary warning chime inputs are the:
- Ignition switch RUN/START position
- Air bag warning indicator request data is communicated by the RCM to the instrument cluster (IC)

Turn/Hazard On Tone
The turn/hazard on tone provides an audible signal in addition to the turn/hazard indicator lamps. The turn/hazard on tone sounds if the turn or hazard signals are on.

The turn/hazard on tone inputs are the:
- Left turn indicator signal from the SJB to the instrument cluster (IC)
- Right turn indicator signal from the SJB to the instrument cluster (IC)

Low Fuel Level Warning Chime
The low fuel level warning chime provides a supplemental alert to inform the driver that the fuel level is low. The LOW FUEL LEVEL warning message displays in the message center and the low fuel level warning chime sounds simultaneously when the fuel level reaches approximately 1/8 tank and the distance to empty is 80 km (50 miles) or below.

The low fuel level warning chime inputs are the:
- Ignition switch RUN/START position
- Fuel level input from the fuel level sensor