FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Cylinder Head

Cylinder Head

















Disassembly

1. CAUTION: Place cylinder head on a cardboard or wood surface to prevent damage to the joint face.

NOTE: Do not remove the camshaft before removing the roller followers.

Install the special tool between the valve spring coils to prevent valve stem seal damage.





2. CAUTION: If the components are to be reinstalled, they must be installed in the same positions. Mark the components for installation into their original locations. Failure to follow these instructions may result in engine damage.

Using the special tool, compress the valve springs and remove the roller followers.





3. CAUTION: If the components are to be reinstalled, they must be installed in the same positions. Mark the components for installation into their original locations. Failure to follow these instructions may result in engine damage.

Remove the hydraulic lash adjusters.





4. Using the special tool, compress the valve springs.





5. NOTE: Keep valves and valve spring retainer keys in order so they can be installed in their original positions.

Remove the valve spring retainer keys, the valve spring retainers, the valve springs and the valves.





6. Remove the valve stem seals.





7. NOTE: The camshaft bearing caps must be installed in their original locations. Record camshaft bearing cap locations.

Remove the bolts, the bearing caps and the camshaft.





Assembly

1. NOTE: Do not use metal scrapers or other tools to clean the cylinder head.

Use a plastic scraper and metal surface cleaner to clean the cylinder head.
2. Lubricate the camshaft journals with clean engine oil.





3. Install the camshaft and the camshaft bearing caps.
^ Lubricate with clean engine oil and position the camshaft bearing caps.
^ Install the bolts loosely.





4. Tighten the bolts in the sequence shown.
^ Tighten to 10 Nm (89 inch lbs.).





5. Install the valves in the valve guides located in the cylinder head.





6. Using the special tool, install the valve stem seals.





7. Install the valve springs and the valve spring retainers onto the valves.





8. Install the special tool between the valve spring coils to prevent valve stem seal damage.





9. Using the special tool, compress the valve springs and install the valve spring retainer keys.





10. Install the hydraulic lash adjusters in their original locations.





11. Using the special tool, install the roller followers in their original locations.





12. Remove the special tool.