Differential Seals - RH

Differential Seals - RH, All Wheel Drive (AWD)

Special Tools:

Material:

Removal

CAUTION: MERCON "(R)" , MERCON "(R)" V, MERCON "(R)" SP, Motorcraft Premium Automatic Transmission Fluid and Motorcraft Continuously Variable Chain Type Transmission Fluid are not interchangeable transmission fluids. The use of any fluid other than what is recommended for this transmission will cause transmission damage.

1. Remove the power transfer unit (PTU).

2. NOTE: Transaxle shown removed for clarity.

Using the special tools, remove the differential fluid seals.





Installation
1. Position the new inner differential fluid seal in place.





2. Using the special tools, install the inner differential fluid seal.





3. Position the new outer differential fluid seal in place.





4. Using the special tools, install the outer differential fluid seal.





5. Install the PTU.
6. With the transaxle in PARK, the vehicle on a level surface, the engine at idle (680-780 rpm) and foot pressed on the brake, move the selector lever through each gear and allow engagement of each gear. Place the selector lever back in the PARK position.
7. Wipe the fluid level indicator cap and remove the fluid level indicator.
8. Wipe the fluid level indicator with a clean cloth.

9. NOTE: In order to get an accurate fluid level reading, the vehicle should be on a level surface. Idle the engine to reach the normal operating temperature. Using the scan tool, verify that the transaxle is at normal operating temperature 60°C-70°C (140°F-158°F), prior to adjusting the transmission fluid level.

If fluid needs to be added, add fluid in 0.25L (1/2 pint) increments through the fluid fill plug located on the top of the transaxle near the fluid level indicator. Do not overfill the fluid. Install the fluid level indicator back in the fluid filler tube until it is fully seated, then remove the indicator. The fluid level should be at the upper most mark on the fluid level indicator. Only fill to the upper most mark on the fluid indicator. Do not overfill. Damage to the transaxle will occur.





10. NOTE: The correct transmission fluid level at normal operating temperature of 60°C-70°C (140°F-158°F) is between the top 2 marks on the fluid level indicator.

Fill the transaxle to the correct fluid level.





11. NOTE: The correct transmission fluid level at cold operating temperature of 15°C-25°C (59°F-77°F) is at the bottom mark on the fluid level indicator.

If the transmission fluid temperature is low, fill the fluid to the cold range on the fluid level indicator. Recheck the fluid level when the transaxle has reached the normal operating temperature.





12. Remove the transmission fluid fill plug.





13. Fill the transaxle with clean automatic transmission fluid.
14. Install the fluid fill plug.
- Tighten to 39 Nm (29 ft. lbs.).