Disc Removal and Installation, Rear
Brake DiscMaterial:
Removal
1. With the vehicle in NEUTRAL, position it on a hoist.
2. Disconnect the parking brake cable from the brake caliper.
^ Pull back the parking brake lever.
^ Disconnect the cable from the parking brake lever.
^ Remove the cable conduit retaining clip.
^ Disconnect the cable from the brake caliper.
3. CAUTION: Do not allow the brake caliper to hang from the brake hose or damage to the hose can occur.
Remove the 2 brake caliper anchor plate bolts and position the brake caliper, brake pads and brake caliper anchor plate aside as an assembly.
^ Support the brake caliper, brake pads and brake caliper anchor plate assembly using mechanic's wire.
4. Remove the 2 brake disc screws and the brake disc.
Installation
1. NOTE: Make sure the brake disc-to-hub mounting surface is free of rust and foreign material before applying anti-seize lubricant.
Install the brake disc and the 2 brake disc screws.
^ Tighten to 20 Nm (15 ft. lbs.).
2. NOTE: Make sure that the brake caliper hose is not twisted.
Position the brake caliper, brake pads and brake caliper anchor plate assembly and install the 2 brake caliper anchor plate bolts.
^ Tighten to 70 Nm (52 ft. lbs.).
3. Install the parking brake cable to the brake caliper.
^ Pull back the parking brake lever.
^ Connect the cable to the parking brake lever.
^ Install the cable conduit retaining clip.
4. Cycle the park brake several times to verify normal operation.
5. Test the brakes for normal operation.