FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Exhaust Manifold - RH

Exhaust Manifold - RH

Exhaust Manifold - RH:











Removal

1. WARNING: If equipped with fire suppression system, depower the system. For important safety warnings and procedures, refer to Fire Suppression System.

With the vehicle in NEUTRAL, position it on a hoist. For additional information, refer to Maintenance/Service and Repair.
2. Disconnect the negative battery cable. For additional information, refer to Battery.





3. Rotate the drive belt tensioner clockwise and remove the drive belt.
4. Disconnect the crankshaft position (CKP) sensor electrical connector.
5. Disconnect the A/C compressor electrical connector.
6. Remove the bolt from the transmission cooler tube bracket.
7. Remove the nut and position aside the transmission cooler tube assembly.
8. Remove the 3 bolts and position aside the A/C compressor.
9. Remove the catalytic converter-to-exhaust manifold nuts and position aside the catalytic converter flange.
10. Remove the 8 nuts, the exhaust manifold and the gasket.
^ Discard the gasket.

Installation





1. Install a new exhaust manifold gasket, the exhaust manifold and 8 nuts.
^ Tighten in sequence shown to 25 Nm (18 ft. lbs.).
2. Position the catalytic converter flange and install the catalytic converter-to-exhaust manifold nuts.
^ Tighten to 34 Nm (25 ft. lbs.).
3. Position the A/C compressor and install the 3 bolts.
^ Tighten to 25 Nm (18 ft. lbs.).
4. Position the transmission cooler tube assembly and install the nut.
^ To install, tighten to 9 Nm (80 inch lbs.).
5. Install the transmission cooler tube bracket bolt.
^ To install, tighten to 15 Nm (11 ft. lbs.).
6. Connect the A/C compressor electrical connector.
7. Connect the CKP sensor electrical connector.





8. Rotate the drive belt tensioner clockwise and install the drive belt.
9. Connect the negative battery cable. For additional information, refer to Battery.

10. WARNING: If equipped with fire suppression system, repower the system. For important safety warnings and procedures, refer to Fire Suppression System.

If equipped with fire suppression system, repower the system.