Installation

INSTALLATION





Special Tool(s)





Material





1. Position the engine on the subframe and transmission assembly.





2. Install the transmission-to-engine bolts.
^ Install five bolts.
^ Install one stud bolt.





3. Connect the lower radiator hose to the coolant pump.





4. Install the RH engine support insulator through bolt.





5. Install the dual converter Y-pipe and the bolts.





6. Connect the catalyst monitor sensor electrical connector.





7. Connect the catalyst monitor sensor electrical connector.





8. Install the LH engine support insulator-to-subframe nut.





9. Install the two RH engine support insulator-to-transmission bolts.





10. Using the special tools, secure the engine to the powertrain lift.





11. Install the RH catalytic converter heat shield.
^ Install the two nuts.
^ Position the ground strap and install the bolt.





12. Position the 42-pin connector on the bracket and connect the transaxle harness electrical connector.





13. Connect the Turbine Shaft Speed (TSS) sensor electrical connector.





14. Connect the Output Shaft Speed Sensor (OSS) electrical connector.





15. Install the ignition coil and the bolts.





16. Connect the ignition coil electrical connector.





17. Connect the spark plug wires to the ignition coil.





18. Connect the Power Steering Pressure (PSP) tube to the power steering pump.





19. Install the PSP tube bracket and the nut.





20. Install the PSP tube bracket and the nut.





21. Using the special tool, raise the engine, transmission and subframe into the vehicle.





22. Install the four front subframe-to-body bolts.





23. Connect the LH and RH tie-rod ends to the steering knuckles.
^ Install the nuts and cotter pins.





24. Connect the LH and RH stabilizer links to the stabilizer bar.





25. Install the four torque converter nuts.





26. Install the engine rear plate.





27. Install the starter motor.





28. Connect the starter motor electrical connectors.





29. Install the starter motor electrical connector cover.





30. Connect the auxiliary oil cooler assembly.
^ If equipped, connect the transmission oil cooler hose.
^ Connect the power steering return hose.





31. If equipped, connect the wiring harness electrical connector.





32. Connect the transmission oil cooler hose.





33. Connect the lower radiator hose to the radiator and the degas bottle supply hose.





34. Install the radiator support bracket.





35. NOTE: Replace and lubricate the O-ring with PAG oil.

Connect the A/C discharge tube.
36. Install a new gasket into the Y-pipe flange.





37. Connect the three-way converter to the dual converter Y-pipe and the muffler pipe and install the nuts.





38. Install the exhaust clamp.





39. Connect the Powertrain Control Module (PCM) electrical connector.





40. Connect the Evaporative Emissions (EVAP) canister purge valve electrical connector.





41. Connect the ground electrical connectors and install the bolt.





42. Connect the heater water hose.





43. Install the engine roll restrictor and the bolts.





44. Install the engine roll restrictor brace and the nut and bolt.





45. Connect the hoses to the degas bottle.
46. Connect the fuel tube spring lock coupling.
47. Connect the A/C suction tube to the accumulator drier.





48. Connect the generator electrical connections.





49. Connect the power steering return hose.





50. Connect the ground strap electrical connector.





51. Connect the upper radiator hose and heater hose to the thermostat housing.





52. Connect the Transmission Range (TR) sensor and the 42-pin electrical connectors.





53. Install the manual control lever cable in the bracket.





54. Connect the manual control lever cable to the manual control lever and install the nut.





55. Connect the vacuum hose and the EVAP return tube.





56. Position the accelerator cable and bracket and install the bolts.





57. Connect the accelerator cable, speed control cable and throttle return spring.





58. Install the snow shield.





59. Position the air cleaner outlet pipe, connect the tubes and tighten the clamps.





60. Connect the steering column to the steering gear input shaft and install the bolt.





61. Position the steering column input shaft coupling boot and install the nuts.
62. Install the RH and LH halfshafts.
63. Install the cowl extension and cowl vent screen.
64. Install the battery and connect the battery ground cable.
65. Fill the engine with clean engine oil.
66. Fill and bleed the engine cooling system.
67. Charge the A/C system.
68. Fill and bleed the power steering system.
69. Inspect the engine and cooling system for leaks.