Power Transfer Unit (PTU) Installation

Power Transfer Unit (PTU)





Material





1. Position the Power Transfer Unit (PTU) in place and install the 4 PTU bolts.
^ Tighten to 90 Nm (66 ft. lbs.).





2. Install the upper PTU bracket and the upper PTU bracket bolts.
^ Tighten to 55 Nm (41 ft. lbs.).

3. Install the LH and RH halfshafts.
4. Line up the index marks made during removal.





5. Install the driveshaft brace and the 2 driveshaft brace bolts.
^ Tighten to 25 Nm (18 ft. lbs.).





6. NOTE: Tighten the driveshaft flange bolts in a star-pattern to correctly seat the front driveshaft flange.

Install the 6 driveshaft flange bolts.
^ Tighten to 25 Nm (18 ft. lbs.).





7. Position the catalytic converter pipe, install the 2 catalytic converter pipe bolts and connect the rubber hanger.
^ Tighten to 40 Nm (30 ft. lbs.).





8. Install the 2 rear exhaust pipe nuts.
^ Tighten to 40 Nm (30 ft. lbs.).





9. Install the 2 front exhaust pipe nuts.
^ Tighten to 40 Nm (30 ft. lbs.).