FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
Courtesy of Operation CHARM: Car repair manuals for everyone.

Right Hand Side

Exhaust Manifold RH

Removal
1. Remove the wiper mounting arm and pivot shaft.
2. Remove the air cleaner outlet pipe.





3. Remove the three retaining screws and the RH cowl top inner panel.





4. Remove the two retaining nuts and position the vacuum outlet manifold assembly aside.





5. Unseat the windshield wiper motor wiring harness grommet. Pull the wiring harness through the grommet.





6. Disconnect the cowl drain tube, remove the three retaining screws and the LH cowl top inner panel.





7. Disconnect the differential pressure feedback Exhaust Gas Recirculation (EGR) sensor and the RH Heated Oxygen Sensor (HO2S) electrical connectors.





8. Remove the differential pressure feedback EGR sensor tube and bracket.
1 Detach the electrical connector pin-type retainer.
2 Remove the bolts from the differential pressure feedback EGR bracket.
3 Disconnect and remove the differential pressure feedback EGR and bracket from the vacuum tubes.





9. Remove the rear support brace.
1 Remove the bolt.
2 Remove the nut.
3 Remove the rear support brace.





10. Remove the steering gear heat shield.
11. Remove the EGR tube.
12. Remove the dual converter Y-pipe.





13. Remove the nuts in the sequence shown and remove the exhaust manifold.
^ Discard the gasket.

Installation





1. Position a new gasket and install the exhaust manifold nuts in the sequence shown.
2. Install the dual converter Y-pipe.
3. Install the EGR tube.





4. Install the steering gear heat shield.





5. Remove the rear support brace.
1 Install the rear support brace.
2 Install the nut.
3 Install the bolt.





6. Install the differential pressure feedback EGR valve sensor and bracket.
1 Connect the differential pressure feedback EGR valve tube and bracket to the vacuum tubes.
2 Position the differential pressure feedback EGR sensor and bracket and install the bolts.
3 Attach the HO2S electrical connector pin-type retainer.





7. Connect the differential pressure feedback EGR sensor and the RH HO2S electrical connectors.