System Specifications
Cylinder bore diameter 90.213 - 90.226 mm (grade 2)Cylinder bore maximum taper 0.013 mm
Cylinder bore maximum out-of-round 0.015 mm
Piston-to-cylinder bore clearance @ 43 mm from top -0.005- (+)0.025 mm
Main bearing journal diameter 67.483 - 67.503 mm (2.6568 - 2.6576 inch)
Main bearing journal maximum taper 0.004 mm (0.0002 inch)
Main bearing journal maximum-out-of-round between cross sections 0.0075 mm (0.0003 inch)
Main bearing journal-to-cylinder block 0.066 - 0.024 mm (0.0259 - 0.0009 inch)
clearance Connecting rod journal diameter 53.003 - 52.983 mm (2.0867 - 2.0859 inch)
Main Bearing Cap bolts; Refer to service procedure. Assembly
Connecting rod side clearance (standard) 0.015 - 0.45 mm (0.0006 - 0.0177 inch)
Connecting rod side clearance (maximum) 0.50 mm (0.0197 inch)
Connecting rod journal diameter 53.003 - 52.983 mm (2.0867 - 2.0859 inch)
Connecting rod journal maximum taper (straightness) 0.004 mm (0.0002 inch)
Connecting rod journal maximum-out-of-round between cross sections 0.0075 mm (0.0003 inch)
Connecting rod bearing-to-crankshaft 0.06 - 0.02 mm (0.0026 - 0.0010 inch)
Connecting rod and new bolts:
Stage 1 42 Nm (31 ft. lbs.)
Stage 2 additional 90 - 120 degrees
Piston pin diameter 21.995 - 21.997 mm (0.8659 - 0.8660 inch)
Piston pin length 61.870 - 62.120 mm (2.4358 - 2.4456 inch)
Connecting rod-to-pin clearance 0.016 - 0.038 mm (0.0006 - 0.0015 inch)
Piston ring end gap (top) 0.15 - 0.30 mm (0.0059 - 0.0118 inch)
Piston ring end gap (intermediate) 0.15 - 0.30 mm (0.0059 - 0.0118 inch)
Piston ring end gap (oil control) 0.15 - 0.30 mm (0.0059 - 0.0118 inch)
Ring groove width (top) 1.520 - 1.540 mm (0.0598 - 0.0606 inch)
Ring groove width (intermediate) 1.520 - 1.540 mm (0.0598 - 0.0606 inch)
Ring groove width (oil control) 3.03 - 3.055 mm (0.1193 - 0.1203 inch)
Piston ring width (top) 1.5 mm
Piston ring width (intermediate) 1.5 mm
Piston ring-to-groove clearance (top) 0.020 - 0.060 mm (0.0008 - 0.0024 inch)
Piston ring-to-groove clearance (intermediate) 0.020 - 0.060 mm (0.0008 - 0.0023 inch)
Piston ring-to-groove clearance (oil control) 0.030 - 0.070 mm (0.0012 - 0.0028 inch)
Crankshaft Pulley bolt:
Step 1 90 Nm (66 ft. lbs.).
Step 2: Loosen the bolt.
Step 3 47 - 53 Nm (34 - 39 ft. lbs.).
Step 4: Tighten an additional 85 - 90 degrees.