FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Exhaust System: Description and Operation

Exhaust System

WARNING: The normal operating temperature of the exhaust system is very high. Never attempt to service any part of the system until it has cooled. Be especially careful when working around the three-way catalytic converter. The temperature of the three-way catalytic converter rises to a high level after only a few minutes of engine operation.

CAUTION: When servicing the exhaust system or removing exhaust components, disconnect all heated oxygen sensors (H02S) at the wiring connectors to prevent damage to the heated oxygen sensors and wiring harness.

CAUTION: When installing new exhaust hanger brackets, make sure to apply threadlock to the hanger-to-frame fasteners.

NOTE: The production muffler and tailpipe assembly is a one-piece design. The service muffler and tailpipe assembly is serviced with two pieces. Refer to the Master Parts Catalog for part usage and interchangeability before installing a new exhaust system component.