Installation

Intake Manifold - Gasoline Engines

Installation





1. NOTE: Align the gasket locator tabs with the slots in the cylinder head.

Install new intake manifold gaskets.





2. Install the intake manifold and hand-tighten the bolts at the locations shown.





3. Install the ignition coils and tighten the bolts.





4. Install the crash bracket and loosely install the bolt and the stud.





5. Install a new O-ring and the water thermostat.





6. Install the water outlet adapter and loosely install the bolts.





7. Tighten the bolts in the sequence shown.





8. Tighten the stud.





9. Tighten the bolts.





10. Connect the EGR system module tube to the EGR system module.





11. Position the EGR system module tube heat shield and install the bolts.





12. Connect the heater water hose and position the clamp.





13. Connect the IAC control valve and the TP sensor electrical connectors.





14. Attach the cables to the crash bracket.





15. NOTE: Do not reuse hose clamps. Use appropriately sized worm-style clamps in place of the constant tension clamps.

Install the upper radiator hose.





16. Install the generator mounting bracket and the bolts.





17. Connect the electrical connector, the generator cable and the harness location retainer.





18. Position the vacuum harness and connect the vacuum hose to the EVAP canister purge valve.





19. Connect the vacuum hoses and the electrical connector.





20. Position and attach the cables to the EGR tube heat shield.





21. Connect the accelerator cable, the speed control actuator cable, the throttle return spring and the cable retaining bolts.





22. Connect the fuel charging wiring electrical connectors to the eight fuel injectors.





23. Connect the fuel charging wiring electrical connectors to the eight ignition coils.
24. Raise the vehicle.





25. Connect the power steering electrical connector.





26. Connect the oil pressure sensor electrical connector.





27. Connect the A/C compressor clutch electrical connector.





28. Connect the A/C compressor clutch electrical connector.





29. Connect the PSP electrical connector.





30. Connect the CKP sensor electrical connector.
^ Connect the pin-type retainer to the A/C compressor bracket.
31. Lower the vehicle.
32. Install the accessory drive belt.
33. Install the wiper mounting arm and pivot shaft.
34. Connect the fuel spring lock coupling.
35. Install the air cleaner and outlet pipe.
36. Connect the battery ground cable.
37. Check the engine oil.
38. Fill and bleed the engine cooling system.