Steps 42 - 82

42. Position a new exhaust manifold gasket and install the RH exhaust manifold.





43. Install the bolts.
- Tighten the bolts in the sequence shown, in two stages.
1 Stage 1: Tighten to 10 Nm (89 inch lbs.).
2 Stage 2: Tighten to 22 Nm (16 ft. lbs.).





44. Install the RH exhaust manifold heat shield.





45. Position and connect the RH spark plug wires.





46. Position a new exhaust manifold gasket and install the LH exhaust manifold.





47. Install the four bolts and two stud bolts.
- Tighten the bolts in sequence in two stages.
1 Stage 1: Tighten to 10 Nm (89 inch lbs.).
2 Stage 2: Tighten to 22 Nm (16 ft. lbs.).





48. Coat the sealing surface of the oil level indicator tube with silicone gasket and sealant.





49. Install the oil level indicator and tube.
- Install the nut.





50. Position and connect the LH spark plug wires.





51. Position the engine control sensor wiring harness and connect the fuel injectors electrical connectors.





52. Connect the fuel Injection Pressure (IPR) sensor electrical and vacuum connectors.





53. Position the wire harness along the cylinder block.
- Install the pin-type retainers.





54. Connect the Camshaft Position (CMP) sensor, Engine Coolant Temperature Sensor (ECT), Water Temperature Sensor (WTS) and the oil pressure sensor electrical connectors.





55. Inspect the upper intake manifold gasket. Install new if required.

Upper Intake Manifold:

56. Install the upper intake manifold.
- Tighten the bolts in the sequence shown in two stages.
1 Stage 1: Tighten hand tight.
2 Stage 2: Tighten to 10 Nm (89 ft. lbs.).





57. Connect the spark plug holder and the radio suppressor.





58. Connect the Positive Crankcase Ventilation (PVC) valve.





59. Install and connect the oxygen sensor electrical connector.





60. Connect the EGR vacuum regulator solenoid electrical and vacuum hose connectors, and main vacuum harness connections.





61. Connect the EGR valve vacuum hose.





62. Install the upper intake manifold support bracket.
- Install the bolt.
- Install the nut.





63. Position the wire harness and install the pin-type retainers.





64. Connect the Idle Air Control (IAC) valve and Throttle Position (TP) sensor electrical connectors.





65. Install the EGR tube.
- Connect the electrical connector.
- Tighten the two compression nuts.
66. Install the crankshaft damper and crankshaft pulley.





67. Install the Crankshaft Position (CKP) sensor.





68. Connect the CKP sensor electrical connector.





69. Install the water pump pulley.
- Stall the bolts.





70. Install the A/C compressor mounting bracket.
- Install the bolts.





71. Install the A/C compressor.
- Install the bolts.





72. Install the wire harness connectors on the bracket and connect the oxygen sensor electrical connector.





73. Connect the A/C compressor clutch coil electrical connector.





74. Connect the A/C high pressure cutoff switch electrical connector.





75. Install the front end accessory drive bracket assembly.





76. Install the support bracket.
- Install the nut.
- Install the bolt.





77. Install the accessory drive belt tensioner.
- Install the bolts.





78. Install the generator and the bolts.





79. Install the generator support bracket.
- Install the nut.
- Install the bolt.





80. Install the accessory drive belt.
81. Remove the engine from the stand.





82. Install the flywheel and the bolts.