FREE REPAIR MANUALS & LABOR GUIDES 1982-2013 Vehicles
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Cap

Cap

WARNING: Never remove the pressure relief cap while the engine is operating or when the cooling system is hot. Failure to follow these instructions can result in damage to the cooling system or engine or personal injury. To avoid having scalding hot coolant or steam blow out of the cooling system, use extreme care when removing the pressure cap from a hot degas bottle. Wait until the engine has cooled, then wrap a thick cloth around the pressure relief cap and turn it slowly one turn (counterclockwise). Step back while the pressure is released from the cooling system. When you are sure all the pressure has been released, turn and remove the pressure relief cap (still with a cloth).

1. Follow the manufacturers operating instruction for the pressure tester.

NOTE: If the plunger of the pump is depressed too fast, an erroneous pressure reading will result.

2. Slowly depress the plunger of the pressure test pump until the pressure gauge reading stops increasing and note the highest pressure reading obtained.
3. If the pressure test gauge readings are not within specifications, install a new pressure relief cap. If the pressure test gauge readings are within specifications, carry out the cooling system Pressure Test. Pressure Test