Harmonic Balancer - Crankshaft Pulley: Service and Repair

Crankshaft Pulley

Special Tools:

Special Tools

Removal

1. Remove the right-hand wheel.





2. Remove the right-hand fender splash shields.
1 Remove the bolts.
2 Remove the shields.
3. Remove the accessory drive belt.





4. CAUTION: Prevent the crankshaft from rotating in a counterclockwise direction during the crankshaft pulley bolt removal.

NOTE: The crankshaft pulley bolt is torque to-yield and must not be reused.

Remove the crankshaft pulley bolt and washer.
1 Install a suitable strap wrench to hold the crankshaft pulley.
2 Remove the crankshaft pulley bolt.





5. Using the special tool, remove the crankshaft pulley.

Installation

1. Prior to applying sealant, clean the sealing surfaces with metal surface c leaner to remove all residues that may interfere with the sealants ability to adhere.
2. Apply silicone gasket and sealant to the front of the crankshaft on the inside diameter surface of the crankshaft pulley at the keyway.





3. NOTE: Use the washer of the new crankshaft pulley bolt for installation.

Using the special tool, install the crankshaft pulley.
4. Apply silicone gasket and sealant to the crankshaft pulley bolt.





5. NOTE: Use a suitable strap wrench to prevent the crankshaft pulley from turning.

NOTE: Use a new crankshaft pulley bolt.

Install the crankshaft pulley bolt.
1 Install a suitable strap wrench to hold the crankshaft pulley.
2 Install the crankshaft pulley bolt in four stages:
- Stage 1: 120 Nm
- Stage 2: Back off the bolt one full turn.
- Stage 3: 50 Nm
- Stage 4: 90 degrees
6. Install the accessory drive belt.





7. Install the right-hand fender splash shields.
1 Install the shields.
2 Install the bolts.
8. Install the right-hand wheel.