Without Air Conditioning

DISASSEMBLY







1. Remove the actuator.
1. Disconnect the actuating rod.
2. Disconnect the vacuum lines.
3. Remove the nuts.







2. Remove the actuator.
1. Disconnect the actuating rod.
2. Disconnect the vacuum lines.
3. Remove the nuts.







3. Remove the recirculation/fresh air vacuum control actuator.
1. Disconnect the connecting rod.
2. Remove the nuts.
3. Disconnect the vacuum line.
4. Remove the actuator.
4. Remove the vacuum line harness.







5. Remove the blend door motor
1. Remove the four screws.
2. Remove the motor.







6. Remove the cover and heater core.







7. Separate the blower motor/evaporator housing.







8. Remove the evaporator core cover.
1. Remove the bolts.
2. Remove the rubber seal.
3. Remove the nut and the cover.
- Unclip the vacuum hose.
- Disconnect the housing parts.







9. Remove the air baffle.







10. Remove the upper part of the blower housing.
1. Remove the metal clips (if equipped).
2. Release the eight retaining tabs.







11. Remove the blower motor resistor.







12. Separate the blower housing lower halves.
- Release the two retaining tabs.







13. Disassemble the blower upper housing.
1. Detach the seal.
2. Release the three retaining tabs.







14. Separate the housing.
1. Release the five retaining tabs.
2. Pull off the clip.







15. Disassemble the housing.
1. Pull out the air door control shafts (two shown).
2. Remove the three air doors.

ASSEMBLY

NOTE: Secure the housing halves with additional clips as the retaining tabs can be damaged when the housing halves are disconnected.







1. To assemble, reverse the disassembly procedure.