Manual Seats

SPECIAL SERVICE TOOL(S)

WARNING:
^ ALWAYS WEAR SAFETY GLASSES WHEN REPAIRING AN AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) VEHICLE AND WHEN HANDLING AN AIR BAG MODULE.THIS WILL REDUCE THE RISK OF INJURY IN THE EVENT OF AN ACCIDENTAL DEPLOYMENT.
^ AFTER DEPLOYMENT, THE AIR BAG SURFACE CAN CONTAIN DEPOSITS OF SODIUM HYDROXIDE, A PRODUCT OF THE GAS GENERANT COMBUSTION THAT IS IRRITATING TO THE SKIN.WASH YOUR HANDS WITH SOAP AND WATER AFTERWARD.
^ NEVER PROBE THE CONNECTORS ON THE AIR BAG MODULE.DOING SO CAN RESULT IN AIR BAG DEPLOYMENT, WHICH CAN RESULT IN PERSONAL INJURY.
^ VEHICLE SENSOR ORIENTATION IS CRITICAL FOR PROPER SYSTEM OPERATION.IF A VEHICLE EQUIPPED WITH AN AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) IS INVOLVED IN A COLLISION, INSPECT THE SENSOR MOUNTING BRACKET AND WIRING PIGTAIL FOR DEFORMATION. REPLACE AND PROPERLY POSITION THE SENSOR OR ANY OTHER DAMAGED SUPPLEMENTAL RESTRAINT SYSTEM (SRS) COMPONENTS WHETHER OR NOT THE AIR BAG IS DEPLOYED.
^ TO AVOID ACCIDENTAL DEPLOYMENT AND POSSIBLE PERSONAL INJURY, THE BACKUP POWER SUPPLY MUST BE DEPLETED BEFORE REPAIRING OR REPLACING ANY FRONT OR SIDE AIR BAG SUPPLEMENTAL RESTRAINT SYSTEM (SRS) COMPONENTS AND BEFORE SERVICING, REPLACING, ADJUSTING OR STRIKING COMPONENTS NEAR THE FRONT OR SIDE AIR BAG SENSORS, SUCH AS DOORS, INSTRUMENT PANEL, CONSOLE, DOOR LATCHES, STRIKERS, SEATS AND HOOD LATCHES.
PLEASE REFER TO THE APPROPRIATE VEHICLE SHOP MANUAL TO DETERMINE LOCATION OF THE FRONT AIR BAG SENSORS.
THE SIDE AIR BAG SENSORS ARE LOCATED AT OR NEAR THE BASE OF THE B-PILLAR.
TO DEPLETE THE BACKUP POWER SUPPLY ENERGY, DISCONNECT THE BATTERY GROUND CABLE AND WAIT AT LEAST ONE MINUTE. BE SURE TO DISCONNECT AUXILIARY BATTERIES AND POWER SUPPLIES (IF EQUIPPED).
^ THE RESTRAINT SYSTEM DIAGNOSTIC TOOL IS FOR RESTRAINT SYSTEM SERVICE ONLY. REMOVE FROM VEHICLE PRIOR TO ROAD USE. FAILURE TO REMOVE COULD RESULT IN INJURY AND POSSIBLE VIOLATION OF VEHICLE SAFETY STANDARDS.

NOTE:
^ If a seat equipped with a seat mounted side airbag and/or a safety belt pretensioner (if equipped) system is being serviced the airbag system must be deactivated per the deactivation procedure contained in Air Bag Systems of the appropriate car/truck service manual.
^ Airbag simulators (restraint system diagnostic tools) MUST be installed under the seats in the side airbag and safety belt pretensioner (if equipped) to floor connectors.
^ Diagnostics or repairs are not to be performed on a side airbag system and/or safety belt pretensioner (if equipped) with the seats in the vehicle. Prior to attempting to diagnose/repair the side airbag system and/or safety belt pretensioner (if equipped) the seats must be removed from the vehicle and the restraint system diagnostic tools must be installed in the side airbag and the safety belt pretensioner (if equipped) connectors at the floor connectors. The restraint system diagnostic tools must be removed prior to operating the vehicle over the road.
^ Diagnostics may be performed on seat systems other than the side airbag or the safety belt pretensioner (if equipped) system (lumbar, climate controlled, heated, power seat track) with the seat installed in the vehicle as long as the restraint system diagnostic tools are installed under the seats in the side airbag and safety belt pretensioner to floor connectors.
^ After diagnosing/repairing a seat system, the restraint system diagnostic tools must be removed before operating the vehicle over the road.
^ The driver seat is shown, the passenger seat is similar.

REMOVAL
1. Move and tilt the front seats to their highest and rearmost position.
2. Disconnect the battery ground cable and wait at least one minute. For additional information, refer to Battery.







3. Disconnect the passenger seat side air bag (if equipped) and ten-pin electrical connectors.
4. .Attach the diagnostic tool(s) to the passenger seat electrical connector(s).
1 Attach a passenger safety belt pretensioner restraint system diagnostic tool to the ten-pin floor electrical connector.
2 Attach the side air bag restraint system diagnostic tool to the passenger seat air bag floor electrical connector (if equipped).

NOTE: The restraint system diagnostic tools for the driver and passenger safety belt pretensioners are similar but not interchangeable. Make sure to install the correct tool in the correct connector







5. Disconnect the driver seat side air bag (if equipped) and ten-pin electrical connectors.
6. Attach the diagnostic tool(s) to the driver seat electrical connector(s).
1 Attach a driver safety belt pretensioner restraint system diagnostic tool to the ten-pin floor electrical connector.
2 Attach a restraint system diagnostic tool to the driver seat side air bag floor electrical connector (if equipped).

NOTE: The restraint system diagnostic tools for the driver and passenger safety belt pretensioners are similar but not interchangeable. Make sure to install the correct tool in the correct connector.







7. Remove the passenger seat front bolt trim covers.







8. Remove the passenger seat front bolts.
9. Position the passenger seat forward.







10. Remove the passenger seat rear nut trim covers.







11. Remove the passenger seat rear nuts.
12. Remove the seat from the vehicle.
13. Remove the passenger air bag. For additional information, refer to Air Bag Systems.







14. Attach a restraint system diagnostic tool to the vehicle harness side of the passenger air bag electrical connector.







15. Remove the lower steering column opening cover with reinforcement.
1 Remove the retaining bolts.
2 Pull out to release the retaining clips and remove the lower steering column opening cover with reinforcement.







16. Disconnect the four-pin air bag sliding contact electrical connector at the base of the steering column.







17. Attach a restraint system diagnostic tool to the vehicle harness side of the four-pin air bag sliding contact electrical connector.
18. Reconnect the battery ground cable. For additional information, refer to Battery.
19. Prove out the supplemental air bag system.
20. Disconnect the battery ground cable and wait at least one minute. For additional information, refer to Battery.







21. Disconnect the electrical connectors.
1 Release the tab and disconnect the power seat track electrical connector (if equipped).
2 Release the tab and disconnect the power pedal electrical connector (if equipped).







22. Remove the recliner handle.







23. Remove the side shield screw.







24. Carefully pull out on the outer side shield releasing the two hidden clips (shown) to the inner side shield and the two hidden clips to the recliner mechanism.







25. Remove the outer side shield.
1 Carefully pull out on the side of the outer side shield releasing the clips to the inner side shield and one hidden clip at the side of the seat cushion frame.
2 Carefully pull forward on the side shield releasing the hidden clip at the front of the seat cushion frame.
3 While routing the wire harness out of the seat cushion frame (if equipped), slide the side shield forward to clear the recliner handle and remove the outer side shield.







26. Remove the inner side shield.







27. Release the Velcro(R) at the side of the seat cushion trim cover, near the safety belt buckle.







28. Pull and remove the manual lumbar adjustment knob.







29. From under the seat cushion frame, turn the manual lumbar mechanism counterclockwise and separate it from the seat cushion frame.







30. Release the manual lumbar adjustment screw.
1 From inside the lumbar adjustment mechanism, push the screw stop in toward the center.
2 While pushing the screw stop toward the center, rotate the lumbar adjustment mechanism counterclockwise.
3 The screw stop will pass clear of the internal stop, releasing the manual lumbar adjustment screw.







31. Remove the manual lumbar cable.
1 Continue turning the manual lumbar mechanism counterclockwise until the cable support comes out.
2 Push the screw out enough to remove the cable end.

32. Route the manual lumbar cable out from between the seat track and seat cushion frame.







33. Separate the side air bag module wire harness from the underside of the seat cushion frame.
1 Remove the pin-type retainers from the seat cushion frame.
2 Release the retaining tab and slide the side air bag module electrical connector from the bracket.

NOTE: If the pin-type retainers are damaged, install new retainers. This will keep the wire harness routed correctly.







34. Remove the screw, the inner pivot cover and the side air bag module wire harness retaining clip from the side of the seat track.







35. Remove the pivot bolt.







36. Remove the seat back from the seat cushion.
1 Remove the recliner mechanism-to-seat track bolts.
2 Remove the seat back with the recliner mechanism from the seat cushion.

37. Remove the safety belt pretensioner. For additional information, refer to Air Bag Systems.

INSTALLATION
1. Install the safety belt pretensioner. For additional information, refer to Seat Belt Systems.







2. Align the recliner with seat back frame to the seat track, and install the bolts.







3. Install the pivot bolt.







4. Position the pivot cover.Install the screw, and route and clip the side air bag module wiring harness to the seat track.







5. Route the side air bag wiring harness to the underside of the seat cushion frame.
1 Slide the side air bag wiring harness electrical connector onto the retaining tab.
2 Install the side air bag wiring harness pin-type retainers into the seat cushion frame.

NOTE: If the pin-type retainers are damaged, install new retainers. This will keep the wiring harness routed correctly.







6. Route the manual lumbar cable.
1 Route the manual lumbar cable in front of the pivot bolt and in the channel created between the seat cushion frame and seat track bracket.
2 Position the manual lumbar cable through the opening between the seat cushion frame and the seat track.







7. Assemble the manual lumbar mechanism until the manual lumbar cable support can be installed.
1 Position the manual lumbar cable end into the screw end.
2 Push the screw in and turn the manual lumbar mechanism clockwise drawing the screw in.
3 Push the cable support back into the manual lumbar mechanism.







8. Position the manual lumbar mechanism into the seat cushion frame and turn it clockwise to lock it into position.







9. Install the manual lumbar mechanism adjustment knob.







10. Reposition the seat cushion trim cover near the safety belt buckle and connect the Velcro(R).







11. Position the inner side shield to the seat.







12. Install the outer side shield to the seat.
1 Position the outer side shield to the seat and push in where indicated to install the retaining clips.

NOTE: Route the power pedal (if equipped) and seat (if equipped) switch wire harnesses through the side of the seat while positioning the outer side shield to the seat.

2 Squeeze the inner and outer side shields together to seat the clips.







13. Install the outer side shield screw.







14. Install the recliner handle.

NOTE: Heat the handle prior to installation.







15. Connect the electrical connectors.
1 Connect the power seat track electrical connector (if equipped).
2 Connect the power pedal electrical connector (if equipped).

16. Remove the passenger safety belt pretensioner restraint system diagnostic tool from the ten-pin floor electrical connector.

WARNING: THE RESTRAINT SYSTEM DIAGNOSTIC TOOL IS FOR RESTRAINT SYSTEM SERVICE ONLY. REMOVE FROM VEHICLE PRIOR TO ROAD USE. FAILURE TO REMOVE COULD RESULT IN INJURY AND POSSIBLE VIOLATION OF VEHICLE SAFETY STANDARDS.







17. Position the seat into the vehicle. Connect the ten-pin floor electrical connector to the passenger seat.







18. Install the passenger seat rear nuts.







19. Install the passenger seat rear trim covers.
20. Connect the battery ground cable. For additional information, refer to Battery.
21. With the restraint system diagnostic tools still in place, prove out the air bag system.
22. Position the passenger seat to its rearmost position.
23. Disconnect the battery ground cable and wait at least one minute. For additional information, refer to Battery.







24. Install the passenger seat front bolts.







25. Install the passenger seat front bolt trim covers.
26. Remove the restraint system diagnostic tool from the passenger seat side air bag floor electrical connector (if equipped).







27. Connect the passenger seat side air bag electrical connector (if equipped).
28. Remove the diagnostic tool(s) from the driver seat electrical connector(s).
1 Remove the driver safety belt pretensioner restraint system diagnostic tool from the ten-pin floor electrical connector.
2 Remove the restraint system diagnostic tool from the driver seat side air bag floor electrical connector (if equipped).

WARNING: THE RESTRAINT SYSTEM DIAGNOSTIC TOOL IS FOR RESTRAINT SYSTEM SERVICE ONLY. REMOVE FROM VEHICLE PRIOR TO ROAD USE. FAILURE TO REMOVE COULD RESULT IN INJURY AND POSSIBLE VIOLATION OF VEHICLE SAFETY STANDARDS.







29. Connect the driver seat side air bag (if equipped) and ten-pin electrical connectors.







30. Remove the restraint system diagnostic tool from the vehicle harness.

WARNING: THE RESTRAINT SYSTEM DIAGNOSTIC TOOL IS FOR RESTRAINT SYSTEM SERVICE ONLY. REMOVE FROM VEHICLE PRIOR TO ROAD USE.FAILURE TO REMOVE COULD RESULT IN INJURY AND POSSIBLE VIOLATION OF VEHICLE SAFETY STANDARDS.


31. Install the passenger air bag. For additional information, refer to Air Bag Systems.







32. Remove the restraint system diagnostic tool from the vehicle harness side of the four-pin air bag sliding contact electrical connector.

WARNING: THE RESTRAINT SYSTEM DIAGNOSTIC TOOL IS FOR RESTRAINT SYSTEM SERVICE ONLY. REMOVE FROM VEHICLE PRIOR TO ROAD USE. FAILURE TO REMOVE COULD RESULT IN INJURY AND POSSIBLE VIOLATION OF VEHICLE SAFETY STANDARDS.







33. Connect the four-pin air bag sliding contact electrical connector at the base of the steering column.







34. Install the lower steering column opening cover with reinforcement.
1 Position the lower steering column opening cover with reinforcement to the instrument panel and push in at the top seating the retaining clips.
2 Install the retaining bolts.

35. Connect the battery ground cable. For additional information, refer to Battery.
36. Prove out the air bag system. For additional information, refer to Air Bag Systems.

WARNING: THE RESTRAINT SYSTEM DIAGNOSTIC TOOL IS FOR RESTRAINT SYSTEM SERVICE ONLY. REMOVE FROM VEHICLE PRIOR TO ROAD USE. FAILURE TO REMOVE COULD RESULT IN INJURY AND POSSIBLE VIOLATION OF VEHICLE SAFETY STANDARDS.


37. Check the restraint system for correct operation.