Harmonic Balancer - Crankshaft Pulley: Service and Repair

Special Tools:

Removal
1. Raise and support the vehicle.





2. Remove the right-hand wheel.





3. Remove the right-hand splash shields.
1. Remove the bolts.
2. Remove the shields.

4. Remove the accessory drive belt.

5. Caution: Prevent the crankshaft from rotating in a counterclockwise direction during the crankshaft pulley bolt removal.

Note: The crankshaft pulley bolt is torqued to-yield and must not be reused.





Remove the crankshaft pulley bolt and washer.
1. Install a suitable strap wrench to hold the crankshaft pulley.
2. Remove the crankshaft pulley bolt.





6. Using the special tool, remove the crankshaft pulley.

Installation
1. Prior to applying sealer, clean sealing surfaces with metal surface cleaner to remove all residues that may interfere with the sealers ability to adhere.
2. Apply Silicone gasket and sealant to the front of the crankshaft on the inside diameter surface of the crankshaft pulley at the keyway.

3. Note: Use the washer of the new crankshaft pulley bolt for installation.





Using the special tool, install the crankshaft pulley.
4. Apply Silicone gasket and sealant to the crankshaft pulley bolt.

5. Note: Use a suitable strap wrench to prevent the crankshaft pulley from turning.

Note: The crankshaft pulley bolt is torqued to-yield and must not be reused.





Install the crankshaft pulley bolt.
1. Install a suitable strap wrench to hold the crankshaft pulley.
2. Install the crankshaft pulley bolt in four stages:
^ Stage 1: 120 Nm
^ Stage 2: Back off the bolt one full turn.
^ Stage 3: 50 Nm
^ Stage 4: 90 degrees

6. Install the accessory drive belt.





7. Install the right-hand splash shields.
1. Install the shields.
2. Install the bolts.





8. Install the right-hand wheel.